Digest for sci.electronics.repair@googlegroups.com - 8 updates in 2 topics

Three Jeeps <jjhudak4@gmail.com>: Jan 25 09:15AM -0800

> Anyone having an issue with Fluke cases getting brittle? I have a 177 that had the battery cover crack in the screw boss area, and the other side won't hold a screw as the inside post is cracked. The plastic is brittle and reminds me of the aging of plastic in 1990s plastic television cabinets. My 85s never did this and I have a very old 77 that is still in perfect shape although it doesn't get a of use. The 177 is my daily meter and yes, it's fallen a few times.
 
 
Sorry to hear.
I have 3 fluke multimeters: a 77(30 yo?), 179 (6-7 yo?), and 289 (~2 yo). None of them have the issues you describe. The 179 is my daily driver most of the time.
Surprising that the aging plastic issue would crop up on a Fluke.
For the inside post repair, you may want to consider, if there is enough space, to slide over a plastic sleeve filled with epoxy to reinforce it? Then use a slightly oversized screw?
Heat-shrink sleeve over post perhaps?
good luck
J
"ohg...@gmail.com" <ohger1s@gmail.com>: Jan 25 01:54PM -0800

On Tuesday, January 25, 2022 at 12:15:06 PM UTC-5, Three Jeeps wrote:
> Heat-shrink sleeve over post perhaps?
> good luck
> J
 
I'm sure I could kluge up a fix (or just retire the meter - it's close to 10 years IIRC), but I was more curious if anyone else had seen this (yet?) The brittle plastic syndrome was bizarre and I'm wondering if I'm an early victim of this on Fluke meters. Years ago, I remember two guys bringing in a 32" Sony flat CRT TV for repair and heard the telltale snapping as they muscled the beast in the door. It literally came apart in their hands and the CRT fell out the front as they put it down.
Phil Allison <pallison49@gmail.com>: Jan 25 01:56PM -0800

ohg...@gmail.com wrote:
====================
> Anyone having an issue with Fluke cases getting brittle?
 
** Yep.
 
>I have a 177 that had the battery cover crack in the screw boss area,
>and the other side won't hold a screw as the inside post is cracked.
 
** All the posts for the back screws on my 70 series 2 have failed.
Plus the "clicker" on the ranges switch broke about 10 year back.
 
Bought the meter in about '95 - it failed completely 2 years ago.
Not a common problem with other DMMs I own,
 
 
..... Phil
Jeff Liebermann <jeffl@cruzio.com>: Jan 25 02:39PM -0800

On Tue, 25 Jan 2022 08:29:42 -0800 (PST), "ohg...@gmail.com"
 
>Anyone having an issue with Fluke cases getting brittle? I have a 177 that had the battery cover crack in the screw boss area, and the other side won't hold a screw as the inside post is cracked. The plastic is brittle and reminds me of the aging of plastic in 1990s plastic television cabinets. My 85s never did this and I have a very old 77 that is still in perfect shape although it doesn't get a of use. The 177 is my daily meter and yes, it's fallen a few times.
 
Any sources of ozone nearby, such as electric motors? A friend, who
owned a machine shop, used to have the same problem with meters after
a few years. However, we're not sure if it's the ozone or the machine
oil in the air that's causing the plastic to become brittle. I also
created some cracking in one of my Fluke meters when I repeatedly used
alcohol to clean the case.
 
This might be of interest:
<https://www.eevblog.com/forum/testgear/fluke-quality/>
Note the photo of the replacement metal hex standoffs for the broken
plastic.
 
At some point in the past, it became necessary to put additives in the
plastic to make it fire retardant. My guess(tm) is that this has
something to do with the crumbling plastic. Look on the inside of the
case for the acronym that indicates the type of plastic used in your
177.
<https://www.bpf.co.uk/plastipedia/abbreviations/Default.aspx>
 
--
Jeff Liebermann jeffl@cruzio.com
PO Box 272 http://www.LearnByDestroying.com
Ben Lomond CA 95005-0272
Skype: JeffLiebermann AE6KS 831-336-2558
Jeff Liebermann <jeffl@cruzio.com>: Jan 25 02:47PM -0800

On Tue, 25 Jan 2022 08:29:42 -0800 (PST), "ohg...@gmail.com"
 
>Anyone having an issue with Fluke cases getting brittle? I have a 177 that had the battery cover crack in the screw boss area, and the other side won't hold a screw as the inside post is cracked. The plastic is brittle and reminds me of the aging of plastic in 1990s plastic television cabinets. My 85s never did this and I have a very old 77 that is still in perfect shape although it doesn't get a of use. The 177 is my daily meter and yes, it's fallen a few times.
 
This might be of interest:
"Problem plastics, types of deterioration & where you find it"
<https://mmics.files.wordpress.com/2008/04/problem-plastics-check-list.pdf>
 
--
Jeff Liebermann jeffl@cruzio.com
PO Box 272 http://www.LearnByDestroying.com
Ben Lomond CA 95005-0272
Skype: JeffLiebermann AE6KS 831-336-2558
"ohg...@gmail.com" <ohger1s@gmail.com>: Jan 26 06:44AM -0800

On Tuesday, January 25, 2022 at 5:39:58 PM UTC-5, Jeff Liebermann wrote:
> <ohg...@gmail.com> wrote:
 
> >Anyone having an issue with Fluke cases getting brittle? I have a 177 that had the battery cover crack in the screw boss area, and the other side won't hold a screw as the inside post is cracked. The plastic is brittle and reminds me of the aging of plastic in 1990s plastic television cabinets. My 85s never did this and I have a very old 77 that is still in perfect shape although it doesn't get a of use. The 177 is my daily meter and yes, it's fallen a few times.
 
> Any sources of ozone nearby, such as electric motors?
 
Nothing out of the ordinary certainly. My older meters have been used in the same environment and never had this issue. I just checked my 40 year old Beckman HD100 that I keep at home. I pulled the back cover to replace the battery last night (overdue) and flexed the inside plastic parts of the case. Shows no sign of brittleness even when tested with a pocket knife.
 

 
> At some point in the past, it became necessary to put additives in the
> plastic to make it fire retardant. My guess(tm) is that this has
> something to do with the crumbling plastic.
 
 
That makes sense. Unfortunately. Another case of creating far more problems than it solves.
 
 
"Peter W." <peterwieck33@gmail.com>: Jan 26 06:59AM -0800

Generally, my approach to cracked cases of this nature is to clean thoroughly, add a generous bead of JB-Weld, right up to and including filling the screw holes, allowing it to cure, then drilling out the holes as needed Haven't lost a patient yet. It may not be the prettiest of cures, but it has the overwhelming virtue of working well.
 
Peter Wieck
Melrose Park, PA
Chris Jones <lugnut808@spam.yahoo.com>: Jan 26 09:37PM +1100

On 24/01/2022 04:01, -faver- wrote:
> needed, but not quite.  Assuming this crystal would even work, would a
> series trimmer cap allow me to adjust to the proper frequency?
 
> Thank you.
 
Bearing in mind that the thing cost you $1, you could try scraping away
at the glass around what is left of the crystal pin, to expose as much
metal as you can on the wire, and then joining on a fine strand of wire
with silver conductive paint (for example the type used to repair car
window de-misters). Once you have a good electrical connection, you can
cover the joint with 2-part epoxy (araldite etc.) to make it robust.
 
It is also possible to remove crystals from their metal can, it may
still work if you are careful and there will be much more wire to make
contact to inside the can.
 
If you think the thing is worth much more than $1, you can either order
a custom crystal or use a PLL frequency sythesiser chip like the ones
from Silabs that radio amateurs often use as a local oscillator - they
are very simple to use and can produce whatever frequency you need. The
frequency can be programmed with some arduino-type processor etc.
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Digest for sci.electronics.repair@googlegroups.com - 3 updates in 2 topics

"ohg...@gmail.com" <ohger1s@gmail.com>: Jan 25 08:29AM -0800

Anyone having an issue with Fluke cases getting brittle? I have a 177 that had the battery cover crack in the screw boss area, and the other side won't hold a screw as the inside post is cracked. The plastic is brittle and reminds me of the aging of plastic in 1990s plastic television cabinets. My 85s never did this and I have a very old 77 that is still in perfect shape although it doesn't get a of use. The 177 is my daily meter and yes, it's fallen a few times.
Tim Schwartz <tim@bristolnj.com>: Jan 24 12:36PM -0500

Hi there,
 
It's your lucky day. I just looked through my vast and powerful junk
collection and I have a crystal marked 39.160MHz. If you think it is
close enough, send me an e-mail with a US mailing address and I'll send
it to you for free. It is a pull from who-knows-what, and I do not
assure you that it is good. 5/32 thick, 13/32 wide, 17/23 tall. Leads
long enough to make it through a PC board.
 
Regards,
Tim
 
 
On 1/23/2022 12:01 PM, -faver- wrote:
-faver- <faver10@nospam.net>: Jan 25 07:01AM -0500

On 1/24/22 12:36, Tim Schwartz wrote:
> long enough to make it through a PC board.
 
> Regards,
> Tim
 
Thanks, but I don't think this will work. The native crystal was a
39.190 Mhz, so even with varactors or trimmer caps, I'd never be able to
get it to the frequency needed. So, unless you had a 39.190.....
 
Appreciate this, however!
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Digest for sci.electronics.repair@googlegroups.com - 10 updates in 2 topics

-faver- <faver10@nospam.net>: Jan 23 12:01PM -0500

I recently pick up a Radio Shack wireless mic at Goodwill for $1. I
could hear something in the receiver ratting, so I figured it wouldn't
work. I was right. It turns out that the receiver has two crystals:
10.245 Mhz and 39.190 Mhz. The 39.190 Mhz crystal was cleanly broken
away from the PCB and making the rattling when moved. Problem is that
the break was so close to the case that there's nothing left to solder
to, so I need a new crystal. I see one on the "bay" but about $10 by
the time shipping and tax are added, which sort of defeats the purpose
of a bargain. So, what about this crystal instead?
 
https://www.digikey.com/en/products/detail/abracon-llc/ABLS-13-0625MHZ-10-K4Q-T/2184092
 
 
Most likely the native crystal was working from a fundamental overtone
anyway. The frequency of the above one gets me close to the frequency
needed, but not quite. Assuming this crystal would even work, would a
series trimmer cap allow me to adjust to the proper frequency?
 
Thank you.
bilou <bilou@sfr.fr>: Jan 24 01:52AM +0100

Le 23/01/2022 à 18:01, -faver- a écrit :
> needed, but not quite.  Assuming this crystal would even work, would a
> series trimmer cap allow me to adjust to the proper frequency?
 
> Thank you.
 
Worth a try IMHO.
Think also on the possibility of slightly modifying the 10.245 or the
transmitter oscillator.
-faver- <faver10@nospam.net>: Jan 23 08:05PM -0500

On 1/23/22 19:52, bilou wrote:
 
> Worth a try IMHO.
> Think also on the possibility of slightly modifying the 10.245 or the
> transmitter oscillator.
 
Wish there was a schematic somewhere for these. The units themselves
are all over the net for sale. Doesn't look like they are the best
performers.
Phil Allison <pallison49@gmail.com>: Jan 23 05:44PM -0800

-faver- wrote:
 
===============
 
> Wish there was a schematic somewhere for these. The units themselves
> are all over the net for sale. Doesn't look like they are the best
> performers.
 
** So the mic is on 49 MHz - right ?
 
The crystal is an SMD type that just * fell* off the PCB ???
Please explain.
 
 
.... Phil
-faver- <faver10@nospam.net>: Jan 23 09:05PM -0500

On 1/23/22 20:44, Phil Allison wrote:
 
> The crystal is an SMD type that just * fell* off the PCB ???
> Please explain.
 
> .... Phil
 
Yes, 49 Mhz system. The crystal housing is HC-49/U. No, it didn't
fall, it looks to me like the leads corroded away right at the PCB. The
old yellowed glue is left behind with the imprint of where the crystal
was. I've read how corrosive some of these glues could be and I think
that's what destroyed the crystal leads.
Phil Allison <pallison49@gmail.com>: Jan 23 06:39PM -0800

-faver- wrote:
===========
> old yellowed glue is left behind with the imprint of where the crystal
> was. I've read how corrosive some of these glues could be and I think
> that's what destroyed the crystal leads.
 
** Absolutely !
 
Seen the exact thing, many times - in powered loudspeakers made by dB Technologies.
Damn "yellow peril" glue !
4MHz crystals in the DSP system * corroded * right off the PCB and the whole thing stops.
 
Do you have a matching receiver for 49.xxx MHz ?
 
IMO you repair idea sounds unlikely to work out - crystal oscillators are fussy and those models are narrow band, about 25kHz IIRC.

Mics on higher bands like 175MHz are often 250KHz wide.
 
FM wireless mics are non simple, but fun to fix.
 
 
.... Phil
-faver- <faver10@nospam.net>: Jan 24 04:35AM -0500

On 1/23/22 21:39, Phil Allison wrote:
 
> Mics on higher bands like 175MHz are often 250KHz wide.
 
> FM wireless mics are non simple, but fun to fix.
 
> .... Phil
 
Well, I do have a radio scanner. That's how I knew that the transmitter
at least was working. It seems to be on frequency although, consistent
with the reputation I read about these units, the audio frequency range
leaves a lot to be desired.
 
I absolutely hate that glue! I have a transceiver that stopped working.
On one of the daughter boards inside the unit, most of the
electrolytics were glued down with the stuff. I've been in the process
of recapping it because about half of the electrolytics are no longer
any good.
 
So you don't think using the overtone of the crystal I mentioned will
serve as a working substitute for the broken off one?
Phil Allison <pallison49@gmail.com>: Jan 24 02:24AM -0800

-faver- wrote:
---------------------
<
 
> > Mics on higher bands like 175MHz are often 250KHz wide.
 
> > FM wireless mics are non simple, but fun to fix.
 
> Well, I do have a radio scanner.
 
** As do I, very handy for such work
Long as it can do wide FM up to 1GHz.
 
 
> at least was working. It seems to be on frequency although, consistent
> with the reputation I read about these units, the audio frequency range
> leaves a lot to be desired.
 
** OK, you tricked me with your heading.
FYI:
 
A "wireless mic" is a * MICROPHONE * not a receiver.
Plus a crystal is way more likely to come to grief in a MIC !

> I absolutely hate that glue!
 
** Me too, been fighting it for decades.
 
Criminal that many makers keep on using the vile stuff.
Roland, Yamaha, Alesis, dB Tech, Rockit and host of others.
 

> So you don't think using the overtone of the crystal I mentioned will
> serve as a working substitute for the broken off one?
 
** Maybe worth a go.
 
But the narrow FM may be your downfall if the frequency is off by even 10kHz.
 
 
 
..... Phil
Gavino Geran <gavzgeran@gmail.com>: Jan 24 12:58AM -0800

On Thursday, November 26, 2020 at 7:30:36 AM UTC+8, Cyndi Tiger Dobrinic wrote:
Gavino Geran <gavzgeran@gmail.com>: Jan 24 01:05AM -0800

> Did you ever get a schematic because I need one for mine too.
> Can you send me one via email pdf
> sa...@netease.com
 
Hello Arfa could you please send me also the schematic diagram of bose wave radio Service Manual 260128-0001
 
Thank you and best regards
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