Digest for sci.electronics.repair@googlegroups.com - 25 updates in 5 topics

"pfjw@aol.com" <pfjw@aol.com>: Dec 14 08:50AM -0800

a) Assume nothing.
b) The nose knows.
c) The complexity of the problem is in inverse proportion to the symptoms displayed.
d) That one problem has been found and fixed does not imply that all problems have been either found or fixed.
f) First cause may be intermittent. What is observed may be secondary.
 
Peter Wieck
Melrose Park, PA
Cydrome Leader <presence@MUNGEpanix.com>: Dec 14 06:02PM


>> 1. Assume nothing.
 
>> Perhaps we can assemble a list of golden rules....
 
> First analysis instrument to use on removing the case cover - your nose
 
smell test is good.
 
check power, fuses, probe around for expected voltages. For example if
there's any sort of linear regulator check output, input, check voltages
on ICs. I deal with old stuff so there's always some 7400 series logic so
+5 is expected to be all over the place.
 
Look for burned parts, puffy caps, probe anything in areas with
heat-discolored circit boards, check and resolder and suspect joints by
parts that warms up. Diode check is a great feature on DMMS.
 
If you're dealing with suspect dried up caps, just solder a new one on
the solder side of the board and see if that helps at all. I like to add
parts on the bottom of the board, get things working then position parts
where they belong if all good.
 
If these things appear OK, then you have to narrow the problem down and
dig around into what the circuit should do vs. what's happening.
 
For intermittent problems tap the hell of boards, cable assemblies etc.
Check power supply voltages with the device cold AND after it warms up.
 
Just came across a machine that would crash fairly often, The problem
appears to be a mix of loose sensor and power connectors, a power supply
that drops voltage as it warms up, plus a dead cooling fan in the
electronics section. Just to keep things interesting, nothing warms up
that much with the service panels removed.
N_Cook <diverse@tcp.co.uk>: Dec 14 06:08PM

On 14/12/2015 18:02, Cydrome Leader wrote:
 
There is problem with "twizzling" for intermittant soder joint failure,
if it is a PbF board. Its too easy to temporarily "fix" a failed joint.
I start with light touching stuff with a bird feather, while switched
on. Then firmer twizzling.
Then hot air or freezer spray.
Then if I auapect a PbF failure ,an adapted engraver tool with a shaped
nylon bolt in place of the engraving tip, to rattle the board, listening
on headphones , if an audio amp.
Cydrome Leader <presence@MUNGEpanix.com>: Dec 14 08:43PM

> Then if I auapect a PbF failure ,an adapted engraver tool with a shaped
> nylon bolt in place of the engraving tip, to rattle the board, listening
> on headphones , if an audio amp.
 
I'm pleased to say I don't really deal with PbF stuff. How often do you
find bad joints that looked OK (well, as good as PbF looks) and did have
weird cracking or separating from the part lead?
 
Do you do repairs with real solder or that fake tin stuff?
Jon Elson <jmelson@wustl.edu>: Dec 14 03:07PM -0600

Cursitor Doom wrote:
 
> troubleshooting? I'll kick off by suggesting:
 
> 1. Assume nothing.
 
> Perhaps we can assemble a list of golden rules....
Well, usually that is a very good rule, and saves time chasing what you
THINK the problem must be, when in fact it is something novel you haven't
seen before.
 
But, then, I have repaired a few thing recently, where past experience told
me what the most likely failure was, and that was the correct thing to fix.
 
Jon
Phil Allison <pallison49@gmail.com>: Dec 14 04:45PM -0800

Cursitor Doom wrote:
> troubleshooting? I'll kick off by suggesting:
 
> 1. Assume nothing.
 
> Perhaps we can assemble a list of golden rules....
 
** Troubleshooting is like a maze, there are many starting points and blind alleys to negotiate on your the way to the goal.
 
Unfamiliar equipment requires a more cautious approach than familiar items.
 
Always observe the fault carefully *before* starting disassembly and find out what functions work and what do not.
 
Owner's descriptions are often misleading or fail to mention important issues, but you still need to find out what prompted that description.
 
Bench tests need to simulate actual use or worst case use, but beware of simulating abuse.
 
When stuck on a problem, take a break and start over a day or so later.
 
 
 
 
.... Phil
whit3rd <whit3rd@gmail.com>: Dec 14 09:10PM -0800

On Monday, December 14, 2015 at 6:07:52 AM UTC-8, Cursitor Doom wrote:
> Anyone care to share their experience on the correct approach to
> troubleshooting?
 
Make a block diagram. It may only be a mental picture, but it's an important
step toward tracking a symptom down.
 
I taught a class of technicians once, from a local factory... the
block-diagram-exercise got them talking amongst themselves more
productively than any other lesson.
"Mark Zacharias" <mark_zacharias@sbcglobal.net>: Dec 15 06:17AM -0600

This thread, to me, represents the best of what newsgroups like this are
for.
 
1. The aforementioned "assume nothing". (probably should have been ALL CAPS)
 
2. Correlate stated or observed malfunction with:
a.) Visual inspection and yes, often smell checks.
b.) Power supply checks.
c.) Again, check for mechanically intermittent connections.
 
3. Don't assume too much from DC voltage checks with a multimeter. A 'scope
can often give you the best "eyes" into what the circuit is actually doing.
 
Nevertheless, a good multimeter can give really great information
interpreting voltage drops, finding leaky or shorted nodes, bias issues,
etc.
 
Too many people just start off re-capping for example, assuming this fixes
almost everything. I'm sick to death of hearing this from customers who have
been on the internet.
 
Another thread here, I see...
 
Mark Z.
Ken <Ken@invalid.com>: Dec 15 06:24AM -0600

Phil Allison wrote:
 
> .... Phil
 
"When stuck on a problem, take a break and start over a day or so
later." I cannot tell you how many problems I solved while doing that.
Sometimes getting just getting away from the problem allows clearer
thought.
N_Cook <diverse@tcp.co.uk>: Dec 15 12:33PM

On 15/12/2015 12:24, Ken wrote:
> later." I cannot tell you how many problems I solved while doing that.
> Sometimes getting just getting away from the problem allows clearer
> thought.
 
Posting a query to some "social media" may not ellicit the solution but
some suggesting will often set you thinking in a different train. Its so
easy to decide in your own mind that the problem must be in some
particular narrow area and you totally overlook a completely valid
alternative area.
N_Cook <diverse@tcp.co.uk>: Dec 14 05:54PM

On 13/12/2015 14:43, Adrian Tuddenham wrote:
> be flouted. The only time you would need a reversing turntable is if
> you needed to play it backwards to recover a lost turn because of a
> jumped groove.
 
Found a pulley to give +0.5% of 50 RPM, so within normal mains f variation.
I intend to record on minidisc as stereo from a magnetic pickup. At this
stage not playing around with the EQ of the phono amp, any
recommendations for setting the normal domestic amp bass and treble
controls for this first (only?) recording . After a second or 2 at inner
and outer posistions to check antiskating weight and stylus weight is ok
adrian@poppyrecords.invalid.invalid (Adrian Tuddenham): Dec 14 06:13PM

N_Cook <diverse@tcp.co.uk> wrote:
 
 
 
> I intend to record on minidisc...
 
No, No, NO!!!
 
Record in the highest possible uncompressed quality. This may be the
only surviving recording and you don't want to screw up the sound wih
the artefacts of Minidisc or any other compression format.
 
Even with a high bit-rate digital format, it is best to put right
everything that can be done in the analogue domain before digitising it;
once digital artefacts have been created by digital equalisation or
speed changes, they can never be undone.
 
 
--
~ Adrian Tuddenham ~
(Remove the ".invalid"s and add ".co.uk" to reply)
www.poppyrecords.co.uk
N_Cook <diverse@tcp.co.uk>: Dec 15 09:57AM

On 14/12/2015 18:13, Adrian Tuddenham wrote:
> everything that can be done in the analogue domain before digitising it;
> once digital artefacts have been created by digital equalisation or
> speed changes, they can never be undone.
 
I could certainly take the 1V "L & R" audio feeds to other recorders,
but the only analogue recorder I have is an ordinary domestic cassette
recorder of dubious quality other than it works, no 30 IPS R-R recorder,
plus wav file on a laptop?
adrian@poppyrecords.invalid.invalid (Adrian Tuddenham): Dec 15 11:53AM

> but the only analogue recorder I have is an ordinary domestic cassette
> recorder of dubious quality other than it works, no 30 IPS R-R recorder,
> plus wav file on a laptop?
 
Stereo WAV file on a laptop is your best option. If you were able to
equalise it and get the speed exactly right before digitising it, you
could used 16-bit 44.1k sampling, but if you intend doing any digital
manipulation, a higher resolution is preferable to keep the artefacts to
a minimum.
 
If you know what format your processing software needs, record in that
format to avoid the artefacts of conversion - but it is better to
eliminate all that nonsense by getting the analogue signal right in the
first place.
 
 
--
~ Adrian Tuddenham ~
(Remove the ".invalid"s and add ".co.uk" to reply)
www.poppyrecords.co.uk
O <X@NOWHERE.COM>: Dec 14 09:22PM -0800

Replacing an APC UPS battery pair labeled CP1290 12V 9AH.
The unit has two confusing labels: on front is XS1500 and on back is
BX1500. Was this a transition unit, insides BX1500?
 
Need recommendations of battery brand and type.
Battery type includes high temperature batteries.
Is this a better battery overall?
 
Buying batteries from Amazon.
 
Batteries in the unit are swollen and cracked but not leaking.
 
They are fastened together with a cable coming out between the to
batteries that are mechanically packaged top to top.
 
Not sure if I can easily get apart and reuse that mechanical setup.
Suggestions please.
 
--- news://freenews.netfront.net/ - complaints: news@netfront.net ---
Bruce Esquibel <bje@ripco.com>: Dec 15 11:48AM


> Suggestions please.
 
Run, do not walk, to the nearest trash bin and toss that thing out, all of
it, the batts, ups, everything.
 
Those things are total junk.
 
I bought around 10 of those (apc xs1500/bx1500) back when they came out
(2005?) and none of them are still around.
 
Half of them, when the time came to do something (like supply backup power),
arc'ed like a lighting strike, released the magic smoke and went dead.
 
The others that didn't have that feature, ate batteries like candy, I don't
think any lasted 2 years. As you noticed, there are two batteries taped
together and are somewhat bonded by a plastic frame and more tape.
 
There is nothing special about the batteries, like you, I replaced/rebuilt
the carrier with ones from amazon (and a few from Microcenter) but like the
originals, the lifespan was incredibly short.
 
I ran across a web site a while back where someone analyzed that series and
discovered its the self-test killing the unit off. Instead of running the
self-test every week to 10 days, that test runs every 24 to 36 hours and
those short tests, after just a year, already killed off 50% of the usable
life. After 14 months, the battery is practically useless (at 35%) and
pretty much DOA at 18 months.
 
Add in the fact that the battery pack is wedged into a metal chamber with
little to no air flow, it's just not a well designed ups.
 
http://www.pcliquidations.com/p15050-apc-back-ups-xs
 
If you look at the picture, on the front where the red APC letters are, that
is actually a door that slides down. I think those were the first consumer
level ups's that had "user replaceable batteries" and they designed the
cabinet for safety when being replaced (thus the metal battery chamber).
 
Those batteries are $35-$40 each and what I'm saying is, that ups is not
worth the $70-$80 and your time to rebuild the pack assembly. It's probably
not going to work when you need it anyways.
 
Piece of shit.
 
-bruce
bje@ripco.com
"Gareth Magennis" <sound.service@btconnect.com>: Dec 14 07:43PM

"Phil Allison" wrote in message
news:22272735-e7a9-4080-b4d2-8c88646a60cf@googlegroups.com...
 
Gareth Magennis wrote:
 
 
> Come on Phil, give us a clue, I'm stuck here.
 
** Most times I've seen such a problem, it was due to lack of shielding
between the output valve plate wiring and input signal wiring. Maybe a
shielded signal wire really isn't or the plate wires need to be twisted,
tidied and pushed against the chassis.
 
Everything in the JCM600 is crammed together making unwanted coupling more
likely.
 
Other times it has been due to high resistance grounds on pots or jacks -
or because some fool decided to put the OT next to the inputs jacks.
 
 
.... Phil
 
 
 
 
 
Yep, the plate wiring wasn't tidy or hard on the chassis, and one of the PCB
interconnects was way too close. (Some cable ties had not been replaced)
 
All is good now, thanks.
 
 
Gareth.
Phil Allison <pallison49@gmail.com>: Dec 14 05:30PM -0800

Gareth Magennis wrote:
 
 
> Yep, the plate wiring wasn't tidy or hard on the chassis, and one of the PCB
> interconnects was way too close. (Some cable ties had not been replaced)
 
** Found this pic of the insides of one:
 
http://gitaradiy.pl/uploads/2_974_JCM600_6.jpg
 
The OT is on the far left ( right behind the input jacks ) and primary wires run next to all the pre-amp valve wiring on their way to the valve sockets on the right.

That is a *really* poor layout for a valve guitar amp and sitting duck for oscillation.
 
Be worthwhile twisting the three primary wires and moving them further back.
 
 
.... Phil
"Gareth Magennis" <sound.service@btconnect.com>: Dec 15 09:32AM

"Phil Allison" wrote in message
news:8a7973ba-0515-40cb-888d-2450e7ada015@googlegroups.com...
 
Gareth Magennis wrote:
 
 
> Yep, the plate wiring wasn't tidy or hard on the chassis, and one of the
> PCB
> interconnects was way too close. (Some cable ties had not been replaced)
 
** Found this pic of the insides of one:
 
http://gitaradiy.pl/uploads/2_974_JCM600_6.jpg
 
The OT is on the far left ( right behind the input jacks ) and primary wires
run next to all the pre-amp valve wiring on their way to the valve sockets
on the right.
 
That is a *really* poor layout for a valve guitar amp and sitting duck for
oscillation.
 
Be worthwhile twisting the three primary wires and moving them further back.
 
 
.... Phil
 
 
 
 
The multitude of grey interconnects are not actually screened cable, just a
signal wire lying beside an earth wire.
I don't know what level of protection that actually offers.
 
 
 
Cheers,
 
 
Gareth.
amdx <nojunk@knology.net>: Dec 14 10:58AM -0600

On 12/14/2015 9:15 AM, Phil Hobbs wrote:
 
> I wouldn't be 21 again on a bet.
 
> Cheers
 
> Phil Hobbs
 
On the other hand, a recent comic had an old man and a young child,
the child ask, "Grampa, how old are you?"
Grampa replied, "I'm 89 years old, and I don't recommend it!"
Mikek
Phil Hobbs <pcdhSpamMeSenseless@electrooptical.net>: Dec 14 12:09PM -0500

On 12/14/2015 11:58 AM, amdx wrote:
> the child ask, "Grampa, how old are you?"
> Grampa replied, "I'm 89 years old, and I don't recommend it!"
> Mikek
 
It's true, being really old is no fun either.
 
http://dilbert.com/strip/2008-01-30
 
But then I'm a Christian, so I don't have to hang on with my fingernails.
 
Cheers
 
Phil Hobbs
 
--
Dr Philip C D Hobbs
Principal Consultant
ElectroOptical Innovations LLC
Optics, Electro-optics, Photonics, Analog Electronics
 
160 North State Road #203
Briarcliff Manor NY 10510
 
hobbs at electrooptical dot net
http://electrooptical.net
Cydrome Leader <presence@MUNGEpanix.com>: Dec 14 08:45PM


> The next day I found the SABA turned on with the MUTE activated (the radio was selected so the FM display etc was all lit, but no sound). Since I never used to use the MUTE button and I was the only one at home to use that thing I was quite surprised. I unmuted it and turned it off, all appeared to work correctly. The same day in the evening the same again, that made it obvious it was not me. In the next few days the same kept happening at random times but never when I was there, and because it would turn on with the mute set I could not hear when it happened.
 
> Finally one day it was off, I went to the kitchen and when I came back it was on and muted again, so I guessed a relation had to exist. Turned it off and went to the kitchen again - no joy. Repeated a few times and surprise - again on and muted. Some more experiments revealed that switching off the kitchen light sometimes would cause the SABA to turn on and activate the mute at the same time.
 
> The kitchen light consists of two 36W fluorescent tubes, apparently the inductive kick at turn off found its way into the SABA digital controls. They were two rooms apart, so not exactly next to the kitchen switch or lights. The issue did not reoccur after I plugged the printer back.
 
Ha!
 
Was noise filtering on the always on printer was somehow supressing the
interference?
"Gareth Magennis" <sound.service@btconnect.com>: Dec 14 08:57PM

"Phil Hobbs" wrote in message
news:99idndpGh9yHQPPLnZ2dnUU7-W-dnZ2d@supernews.com...
 
On 12/14/2015 10:08 AM, MJC wrote:
 
> If only one could "turn the clock" back and recapture one's long-gone
> youth that way...
 
> Mike.
 
I wouldn't be 21 again on a bet.
 
Cheers
 
Phil Hobbs
 
 
 
 
 
Youth is wasted on the young.
 
Being young again with an old mind though .......
 
 
 
Gareth.
 
 
 
Gareth.
Jeff Liebermann <jeffl@cruzio.com>: Dec 14 10:02PM -0800

About 3 weeks ago, I was blessed by the addition of a Samsung
Syncmaster 243T 24" 1920x1200 LCD monitor to my repair backlog. It
had been sitting around the donors office for a year or two, so nobody
could recall why it was retired. I plug it in and it appears that
everything is working. I have two similar LCD monitors at home for
running my flight simulator. A third monitor would make a start on a
wrap around cockpit window view. (actually 4 is about right).
 
So, I take home the monitor, being careful not to bash in the screen
like I did the last monitor I took home by planting the groceries dead
center in the middle of the panel. It arrive safely, I plug it in,
and nothing works. No power, no pilot light, no messages, no nothing.
 
I'm not exactly equipped at home to fix monitors, so I drag it back to
the office where it sat around for a few days. I plug it, and
everything works normally. I check for intermittents by beating on
the monitor, but nothing happens.
 
At this point, a sane and rational person would tear the monitor
apart, look for problems, probe around with a volts-guesser, determine
the culprit, and fix it. Nope. I'm out of bench space and have no
room to work on a big monitor. So, I drag the monitor home again, and
once again, it's dead on arrival. So, I drag it back to the office
for the 3rd time, where it once again works perfectly.
 
This would be a good time to guess the cause (although I haven't
really revealed enough info to make a proper deduction).
 
I still haven't ripped it apart to see what's going on, but I do have
a good guess what's wrong. It probably has the usual bulging
capacitor problem in the power supply. I keep the office at 72F (22C)
to keep the customers happy. At home, I prefer something around 65F
(18C). The workbench, where I do my testing is not very well heated,
and is probably colder. Outside temperature is now about 43F (6C).
 
Bulging electrolytics are detected by measuring the ESR, which
increases as they leak. Heating the caps lowers the ESR back down.
Cooling the caps raises the ESR back up. Incidentally, this is why
some devices run merrily when warm, but won't turn on when allowed to
cool off. The Samsung monitor is likely teetering between working
when warm, and not running when cold.
 
I'll disclose what was really wrong after I fix it, probably next
year.
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
Jeff Liebermann <jeffl@cruzio.com>: Dec 14 10:30PM -0800

One of the advantages of my office location is that it's very
centrally located. Within about 500ft is the intersection of 3
freeways, the main drag into Santa Cruz city, and smaller roads
leading directly to nearby cities. All roads lead to my office, which
is both a benefit and a problem. Besides making it easier for my
customers to drop in, it also attracts a motley assortment of people
that just happen to be driving by my dead end street, and just happen
to in the mood for trashing my day with inane conversation.
 
One memorable day, I had 4 of these visitors perched on benches and
chairs (I only have two chairs in the office to make sure they're not
very comfortable). I was working on replacing some caps in an ATX
power supply. Of course, I wasn't paying attention and accidentally
soldered the caps in backwards. With the cover off, I plugged in the
power supply, and continued the discussion with my visitors. Suddenly,
several of the caps decided this would be a excellent time to explode
and launch oily confetti all over the office. Everyone, except me,
dived for cover under or behind tables and boxes. I just continued
talking as if everything was perfectly normal and nothing unusual had
happened. The visitors soon made a rather hasty exit. Oddly, they
must have told their friends, because my office was free of unwanted
visitors for at least a week or two.
 
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
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