Digest for sci.electronics.repair@googlegroups.com - 23 updates in 5 topics

Jeff Liebermann <jeffl@cruzio.com>: Feb 09 10:29AM -0800

On Tue, 9 Feb 2016 11:23:24 -0000 (UTC), Cursitor Doom
>just component leads? Most of the stuff I work on is at *least* 25 years
>old and things start to get fragile.
>thanks
 
My advice tends to go against conventional wisdom and some of the
other advice in this thread. The problem is that you're delivering
too many joules for too long a time (Joules = watt-seconds). To avoid
problems, you have to work fast. You can get the joint as hot as you
want, but not for very long.
 
Therefore, I suggest:
1. Don't use this type of soldering iron:
<http://stellartechnical.com/images/213.jpg>
2. Use an 850F solder tip, not 750F. Work fast.
3. Use a medium size tip. Too big and it will deliver too many
joules. Too small and de-soldering will take too long.
4. Don't mix lead free and Pb-Sn solder.
5. Don't use solder wick. A solder sucker works faster.
6. Hit the connection with some solder before unsoldering to make the
old solder flow. Slopping flux on the pad doesn't help because the
flux will vaporize before the solder melts.
7. If the PCB is phenolic, the pads always lift.
 
I'm undecided if hot air desoldering is any better than a soldering
sucker for through hole parts.
 
Conformal coatings such as urethane or acrylic, will either burn or
vaporize before the solder melts. Using these to glue down the pad
doesn't seem to work for me.
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
"Ian Field" <gangprobing.alien@ntlworld.com>: Feb 09 06:51PM

"John-Del" <ohger1s@aol.com> wrote in message
news:d227f504-89c1-4d6e-bed2-79397429db9b@googlegroups.com...
 
> Preheat the board before desoldering and apply some liquid flux. Make
> sure to use *enough* heat as too low is just as bad as too much. You want
> to reduce the time it takes to finish the process more than anything.
 
I'd add to that; make sure the end of the lead isn't bent so it struggles
when you try to pull it out.
 
Although its my preferred method, I'm reluctant to recommend a piston type
solder sucker because the recoil can knock pads off if you're not careful.
Conversely; solder wick has to be kept hot while you pull it away, or the
pad/track comes with it - which doesn't really help with keeping the heating
to the shortest time possible.
 
Sometimes you have to remove the solder to inspect the end of the lead, and
straighten it if required. All I can suggest is; use the method you're most
comfortable with.
 
A single sided board is dead easy if you remove the solder, through hole
takes a little more effort. Some manufacturers do sucker irons where the tip
is hollow and has a receptacle for the waste solder, the expensive ones with
an electric pump or the cheaper type with a rubber bulb next to the handle.
It almost never removes *ALL* the solder from a through hole, but you can
usually wiggle the lead free with pointy nose pliers.
 
In most cases more solder and the flux that comes with it is added to
improve heat flow - in the case of RoHS solder, adding some 60/40 lowers the
melting temperature.
John Robertson <spam@flippers.com>: Feb 09 11:25AM -0800

On 02/09/2016 4:14 AM, John-Del wrote:
>> old and things start to get fragile.
 
>> thanks
 
> Preheat the board before desoldering and apply some liquid flux. Make sure to use *enough* heat as too low is just as bad as too much. You want to reduce the time it takes to finish the process more than anything.
 
I constantly am working on boards that are from the 1970s. Mostly I use
a #7 tip on my Weller solder station, and a Soldapullt (sp?) solder
sucker. Take great care not to push down on the solder pad, press the
tip sideways. Do NOT let the solder sucker strike the tip when sucking
the solder, but keep it on a 45 degree angle away from the tip, with its
tip resting on the PCB.
 
Have the PCB well supported if possible so it doesn't bounce.
 
John :-#)#
 
--
(Please post followups or tech inquiries to the USENET newsgroup)
John's Jukes Ltd. 2343 Main St., Vancouver, BC, Canada V5T 3C9
(604)872-5757 or Fax 872-2010 (Pinballs, Jukes, Video Games)
www.flippers.com
"Old pinballers never die, they just flip out."
Jon Elson <jmelson@wustl.edu>: Feb 09 02:38PM -0600

Cursitor Doom wrote:
 
> try to de-solder a part on an elderly board and end up removing more than
> just component leads? Most of the stuff I work on is at *least* 25 years
> old and things start to get fragile.
OY! It depends a lot on the quality of the board, and then how much heat it
has been exposed to, over its life.
 
If the chip is no good, I scribe the leads with an X-acto knife, running
down the whole row, and then JUST BARELY snap the leads off from the body.
You only have to do this on one side of a SOIC. Then scribe the other side
and bend the IC up and down a few times, until it breaks off completely.
Then, the individual leads can be removed in a much more gentle fashion.
Avoid pressing down on the pads, they will tend to "crumple" and the edges
pull up from the board.
 
Since you say OVER 25 years, I'm guessing none of this is SMT? If it has
plated through holes, these generally are quite robust. The worst are some
old paper-phenolic one-sided boards. You just look at them and the pads
start coming off.
 
There are mass desoldering tools for DIP and SOIC standard sizes that work
pretty well to melt the solder on all leads simultaneously. These work
great if you have the right size. I've even made some custom ones out of
solid copper bar when I had a bunch of chips to pull.
 
And, of course, a temperatur-controlled soldering iron, run at the minimum
temperature possible, is a big help.
 
Jon
Jon Elson <jmelson@wustl.edu>: Feb 09 02:44PM -0600

John Robertson wrote:
 
> Soldapullt (sp?) solder
> sucker.
 
These work, but if you have ever used a Pace desoldering station with either
a vacuum pump or a venturi suction generator, you will be AMAZED at how much
better a job it does. These have a hollow copper tip, so you can keep the
tip on the joing while it applies the suction. You apply the tip, wait a
few seconds and then wiggle the tip in an orbiting motion and step on the
pedal. When the slurping sound stops, all the solder is gone, let up on the
pedal and remove the tip. There is no big reaction from a flying piston as
with the plugner-type solder puller, and you get enough suction time to get
ALL the solder out of the joint.
 
(Other brands of pump-type desoldering irons are probably just as good, but
I happen to have Pace brand gear.)
 
Jon
"Ian Field" <gangprobing.alien@ntlworld.com>: Feb 09 08:52PM

"Jon Elson" <jmelson@wustl.edu> wrote in message
news:eLGdneB9Lc6Y0yfLnZ2dnUU7-bednZ2d@giganews.com...
> has been exposed to, over its life.
 
> If the chip is no good, I scribe the leads with an X-acto knife, running
> down the whole row, and then JUST BARELY snap the leads off from the body.
 
A Swan & Mortem scalpel is a little more precise for the smaller ICs,
Usually I shear the pins off at the header - but you have to be careful not
to slice tracks underneath.
 
With the old standard pitch DIL packages, a decent quality pair of side
cutters were sufficient to nip the pins off flush with the header.
"Gareth Magennis" <sound.service@btconnect.com>: Feb 09 08:52PM

"Jon Elson" wrote in message
news:eLGdneB9Lc6Y0yfLnZ2dnUU7-bednZ2d@giganews.com...
 
Cursitor Doom wrote:
 
> try to de-solder a part on an elderly board and end up removing more than
> just component leads? Most of the stuff I work on is at *least* 25 years
> old and things start to get fragile.
OY! It depends a lot on the quality of the board, and then how much heat it
has been exposed to, over its life.
 
If the chip is no good, I scribe the leads with an X-acto knife, running
down the whole row, and then JUST BARELY snap the leads off from the body.
You only have to do this on one side of a SOIC. Then scribe the other side
and bend the IC up and down a few times, until it breaks off completely.
Then, the individual leads can be removed in a much more gentle fashion.
Avoid pressing down on the pads, they will tend to "crumple" and the edges
pull up from the board.
 
 
 
 
 
 
 
 
I still use a similar method when it suits.
Get a new blade in your knife, and you can quite easily cut vertically
through all the pins on any sized DIL (or SMD) device with no damage to the
PCB, with a bit of practice of course.
 
(Some SMD devices are glued quite hard to the PCB, making desoldering a
nightmare, but once they have no legs you can safely chisel the body off
the board and wipe away the legs individually)
 
 
Gareth.
"Ian Field" <gangprobing.alien@ntlworld.com>: Feb 09 09:10PM

"Gareth Magennis" <sound.service@btconnect.com> wrote in message
news:Xjsuy.834766$QP2.201595@fx42.am4...
> Get a new blade in your knife, and you can quite easily cut vertically
> through all the pins on any sized DIL (or SMD) device with no damage to
> the PCB, with a bit of practice of course.
 
There's a bit of a knack to it, you carve through the pins at a slight angle
and make sure the blade edge lands squarely on the PCB underneath without
any sliding/slicing motion.
 
If you avoided using too much force, any tracks underneath usually survive
unscathed.
 
One trick I've heard about, is to feed some thin wire under an SMD chip and
ease it out sideways while applying heat, lifting the pins as it goes - but
this doesn't exactly fit in with the advice to minimise the duration of
applied heat. It probably wouldn't help at all if the pads are fragile to
start with.
John Robertson <spam@flippers.com>: Feb 09 01:14PM -0800

On 02/09/2016 12:44 PM, Jon Elson wrote:
 
> (Other brands of pump-type desoldering irons are probably just as good, but
> I happen to have Pace brand gear.)
 
> Jon
 
I HAVE a Pace Desoldering station (actually two of them) - however I am
usually just removing one or two ICs and I can remove them with my
Weller (#7!) and Soldapullt faster than the Pace will heat up!
 
You can get a nice rhythm going where you heat two leads at the same
time (medium tip) and suck both together, then while the next pair are
warming up you are reloadng the sucker with your other hand. I can pull
a 40 pin chip in a minute or less typically (not that I ever time
myself, it just seems to go pretty fast.).
 
Once the legs are unsoldered I then use a tiny screwdriver to push the
bottom leads back and forth across the feed through hole. If it appears
to be stuck I put a dab of solder and resuck. Then I press the bottom of
each leg on the top side where they meet the PCB to again loosen them
up. At this point the IC usually pulls out with my finger tips. Prying
with any force at all means something is wrong...not to mention it yanks
out feed through pipes!
 
If I am reworking a bunch of chips then the Pace is heated up. It is
slightly better as you can put the tip around the IC's lead and swirl it
from side to side as you heat it up, to feel if it has released, prior
to suction.
 
John :-#)#
 
--
(Please post followups or tech inquiries to the USENET newsgroup)
John's Jukes Ltd. 2343 Main St., Vancouver, BC, Canada V5T 3C9
(604)872-5757 or Fax 872-2010 (Pinballs, Jukes, Video Games)
www.flippers.com
"Old pinballers never die, they just flip out."
Jon Elson <jmelson@wustl.edu>: Feb 09 04:29PM -0600

John Robertson wrote:
 
 
> I HAVE a Pace Desoldering station (actually two of them) - however I am
> usually just removing one or two ICs and I can remove them with my
> Weller (#7!) and Soldapullt faster than the Pace will heat up!
 
Yes, this is absolutely true! But, for something really expensive, or where
I have a lot of pins to desolder, I take the time to warm up the Pace, and
always get GREAT results. Usually the part just falls off the board when
the last pin is desoldered.
 
> Once the legs are unsoldered I then use a tiny screwdriver to push the
> bottom leads back and forth across the feed through hole. If it appears
> to be stuck I put a dab of solder and resuck.
With the Pace, and the technique of orbiting the tip while applying suction,
I RARELY have this happen. Usually, I desolder the whole chip and it just
falls off the board. That wigglign back and forth can damage the plated
barrel of the hole.
 
Jon
"Gareth Magennis" <sound.service@btconnect.com>: Feb 10 12:08AM

"Ian Field" wrote in message news:QAsuy.601143$pB6.586499@fx41.am4...
 
 
 
"Gareth Magennis" <sound.service@btconnect.com> wrote in message
news:Xjsuy.834766$QP2.201595@fx42.am4...
> Get a new blade in your knife, and you can quite easily cut vertically
> through all the pins on any sized DIL (or SMD) device with no damage to
> the PCB, with a bit of practice of course.
 
There's a bit of a knack to it, you carve through the pins at a slight angle
and make sure the blade edge lands squarely on the PCB underneath without
any sliding/slicing motion.
 
If you avoided using too much force, any tracks underneath usually survive
unscathed.
 
 
 
 
Yep, that's my method exactly. More of a Guillotine action.
 
 
Gareth.
Bob Engelhardt <BobEngelhardt@comcast.net>: Feb 09 08:07PM -0500

Has anyone ever used pressure to blow away solder? I'm thinking that
125 psi through a tiny nozzle would clean out the solder better than a
spring loaded solder sucker.
 
Though I guess that it might send molten solder where you don't want it!
 
Bob
Sjouke Burry <burrynulnulfour@ppllaanneett.nnll>: Feb 10 03:18AM +0100

On 10.02.16 2:07, Bob Engelhardt wrote:
> spring loaded solder sucker.
 
> Though I guess that it might send molten solder where you don't want it!
 
> Bob
 
It WILL send it all over the place.
Nice way though to destroy a board.......
John Robertson <spam@flippers.com>: Feb 09 10:46PM -0800

On 02/09/2016 2:29 PM, Jon Elson wrote:
> falls off the board. That wigglign back and forth can damage the plated
> barrel of the hole.
 
> Jon
 
When you are 'orbiting' I take that to mean that you are applying side
pressure to the leg of the device to move it far enough away from the
walls of the tube that the solder is removed completely and the leg has
no sticking point to the tube. That is the same process I use.
 
I just like using the Soldapullt, it is faster and when done with a bit
of experience (35 years in my case) gives very good consistent results
when extracting one or two ICs at a time. I train students to use the
Soldapullt in under a week - give them some bunged up boards to learn
how to remove parts without damaging the parts or the PCB. They learn
quickly and most can do a good job with only a day or so of practice.
 
When they get good with the Soldapullt I then train them on the Pace!
 
John :-#)#
 
--
(Please post followups or tech inquiries to the USENET newsgroup)
John's Jukes Ltd. 2343 Main St., Vancouver, BC, Canada V5T 3C9
(604)872-5757 or Fax 872-2010 (Pinballs, Jukes, Video Games)
www.flippers.com
"Old pinballers never die, they just flip out."
frank <frank@invalid.net>: Feb 10 11:29AM

> 125 psi through a tiny nozzle would clean out the solder better than a
> spring loaded solder sucker.
 
> Though I guess that it might send molten solder where you don't want it!
 
I tried that once on a board that was hopeless and marked for "spare parts"
only.
When blowing from the bottom side, the ICs would come out full of solder
residuals on the bottom side (cleaning required a longer time than using a
proper desolder method).
When blowing from the upper side (IC side), the action was not so effective in
removing all the solder from the hole and anyway the solder residues were
blown everywhere in the bench.
In short, I've never tried that again.
 
Frank IZ8DWF
John-Del <ohger1s@aol.com>: Feb 10 04:41AM -0800

On Tuesday, February 9, 2016 at 1:29:13 PM UTC-5, Jeff Liebermann wrote:
 
> 6. Hit the connection with some solder before unsoldering to make the
> old solder flow. Slopping flux on the pad doesn't help because the
> flux will vaporize before the solder melts.
 
 
Adding fresh solder adds flux assuming you are using a flux core solder. While the carrier will vaporize, the flux solids remain. I always deflux when the repair is completed.
 
 
> I'm undecided if hot air desoldering is any better than a soldering
> sucker for through hole parts.
 
Not sure either, but I often use hot air to preheat the area before using the iron. Nothing ruins desoldering faster than heat sinking.
Julian Barnes <jb9889@notformail.com>: Feb 10 01:35PM

On Wed, 10 Feb 2016 04:41:37 -0800, John-Del wrote:
 
> Not sure either, but I often use hot air to preheat the area before
> using the iron. Nothing ruins desoldering faster than heat sinking.
 
And nothing ruins germanium semis faster than NOT heat sinking.
John-Del <ohger1s@aol.com>: Feb 10 06:59AM -0800

On Wednesday, February 10, 2016 at 8:38:54 AM UTC-5, Julian Barnes wrote:
 
> > Not sure either, but I often use hot air to preheat the area before
> > using the iron. Nothing ruins desoldering faster than heat sinking.
 
> And nothing ruins germanium semis faster than NOT heat sinking.
 
Not sure of your point, but what I'm referring to is the heat sink action of a multi layer PC with a huge ground plane running on or in it. Placing a soldering tip on some points can actually freeze the tip to the joint in worse cases, or prevent complete solder melting inside a plated through hole. Anybody who has replaced an IPM on an LG sustain board can attest to this. Preheating the board minimizes excessive loss of desoldering tip heat to surrounding areas.
Chuck <chuck@mydeja.net>: Feb 10 09:18AM -0600

On Tue, 9 Feb 2016 21:10:14 -0000, "Ian Field"
>this doesn't exactly fit in with the advice to minimise the duration of
>applied heat. It probably wouldn't help at all if the pads are fragile to
>start with.
 
I used to use this technique. Usually on 64 pin or more chips at
least one trace would lift.
 
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Jon Elson <jmelson@wustl.edu>: Feb 03 03:27PM -0600

Tim R wrote:
 
 
> I got a better look yesterday. It's a street light, no camera. Besides,
> I see the flash when I'm stopped at a red light, so the cross traffic
> would have a green.
 
It is a worn-out lamp. When they get old, they start to run hot and the
ballast cycles power every few minutes. The repeated starting, maybe 10
times an hour, increases the wear on the lamp. When they get really bad,
the ignitor can't strike the arc, and so the ignitor keeps trying. The
strobe effect, maybe a couple flashes a second, is the ignitor trying to get
the lamp to restart.
 
Jon
N_Cook <diverse@tcp.co.uk>: Jan 31 11:44AM

Back to perfect working order. Quite a bit of space in there but no
100nF 400V(decided to up from 250V rating) cap laying around, but 4x
.47uF 100V in series went in there with room to spare. This will be a
stock fault with these nice compact drills, I use mine on a daily basis
it seems. While in there a better idea of anti-vibration fudge for the
pot knob, simply a small O ring over the pot shaft, before replacing the
knob, to bind slightly as it is compressed slightly when fitted in the
casing.
I left the TIC226 triac in there as running perfectly normally.
enriqeemilojimenez@gmail.com: Feb 09 01:59PM -0800

On Wednesday, October 29, 2008 at 6:23:50 AM UTC-4, Sparkey wrote:
Reinhard Zwirner <reinhard.zwirner@t-online.de>: Feb 09 07:07PM +0100

William Cox schrieb:
 
> Am trying to fix a Tek 2215A with the delayed sweep not functioning properly.
> I am able to see both A and B sweeps but am unable to use the B Time delay position.
 
> Anyone have an idea?
 
Here
 
<https://groups.yahoo.com/neo/groups/TekScopes/conversations/topics>
 
you'll find the real experts!
 
HTH
 
Reinhard
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