Digest for sci.electronics.repair@googlegroups.com - 18 updates in 7 topics

N_Cook <diverse@tcp.co.uk>: Feb 07 03:55PM

A fused piece of 1.5mm pcb trace, warmed up laquer and then a clean
break, no smoke staining. I make that about 4 amps carrying capacity for
5 deg C rise along 25mm assuming 2oz board.
Anyway this is the main trace between earth bond point and common of the
secondaries and the speaker lines, all of which is 20 amp wiring.
Another 20A line from this bond point to the input pcb and no heavy
wires out from that pcb.
So 1/4 inch spade connections to the wiring off the ps board, but on the
board just this thin trace to the earth bond wire.
Just about goes with the "6 transistor" radio component placement and 2
fudged, topside only, rework replacement components, ie using the cut
stubs of the original leads to solder replacements to
N_Cook <diverse@tcp.co.uk>: Feb 07 09:59AM

I suspect they deliberately used non-matching threads,ie cross-threaded,
despite disassembly ideograph of a screw on the pcb overlay and red
nail-varnish anti-shake lock.
Even 2 minutes of soldering iron tip on the head will not free the
locking .
And of course buried deep in the case surrounded by all sorts, that
block access, to grind flat blade slots in the screw heads or pairs of
flats for mole-grips etc.
Before grinding off the heads of these screws , any ideas to try.? Good
mechanical holding of this pcb is via a large bolt through the main
bridge
rect, that came away easily, then glue on the shanks of the original
screws would do for remounting. The retaining pillars for these pcb
screws are welded to the case bottom.
Before attacking wiht a grinder I'll try an impact driver, but that is
guaranteed to butcher the cross-head slot.
It might be easier to grind through the pillars as better access for
that angle, not decided yet. Then sleeve over the existing half pillar
for reassemble and glue to stop any rattling.
N_Cook <diverse@tcp.co.uk>: Feb 07 10:30AM

Going by the slight hex shape under the case, these pillars must be Hank
Bush (TM) press fitted pillars , not welded.
Rather than silicon wafer colateral damage possibility from impact
driver shock, I'll try grinding into the base of one of those pillars,
to free the pillar with pcb screw. That keeps grinding dust out of the
elctronics. Then reassembly may be just countersunk head screw into the
pillar at the other end.
N_Cook <diverse@tcp.co.uk>: Feb 07 11:30AM

That worked surprisingly well, just hoping the punch through shock of
each pillar moving impulsively did not do any electronic damage. Not
seen the pillars yet as will be marking the 30/40 or so headers and
crimps and photoing before disconnecting that rat's nest.
So method used. Clearly mark the hex shadow in the outer case paint.
Dremmel and .5mm grinding disc (no breakage) 3 cuts diametrically to the
corners of the hex, about 3 minutes per pillar . The centre will then
take a 3mm ball bearing. Then use a board over the amp and a clamp to
squash between board and ball. The ball punches through leaving a small
disk on the end of the pillar which hopefully will grind off easily when
I get the now loose pcb out of the case. The cuts reduce the metal and
allow seating of the ball.
Another impossible task in my portfolio, still learning about all this
stuff.
N_Cook <diverse@tcp.co.uk>: Feb 07 01:15PM

Incompetent or deliberate filling the tapped pillars with proper
threadlock before screwing in , correct threads, then blinder blobs of
antishake lacquer on the heads. Needs more than 50W soldering iron, due
to heatsinking of the steel casing via the pillars.
Bruce Esquibel <bje@ripco.com>: Feb 07 01:10PM

> and many people using antennas that are UHF only. WMEU is a low-power
> Class D station, but it transmits from the Willis (Sears) tower and has
> pretty good range.
 
Thanks for passing that tidbit along, you are correct.
 
-bruce
bje@ripco.com
oldschool@tubes.com: Feb 06 10:55PM -0600

Last night it began getting cold in my house. I went to the thermostat
and found out the Digital readout was blank. I pushed the UP button and
the furnace did not turn on. I popped it off the wall and found two AAA
batteries. Of course this is 3am and there are no stores open closer
than a 25 mile drive (I live in a rural area).
 
Then I remembred that my small LED flashlite has AAA batteries, so I
used those. The thermostat had alkaline batts, but the ones in the
flashlite were carbon-zinc, but they worked fine and I had heat again.
 
That thermostat was installed in here about 4 years ago, when I had some
furnace work done. I never knew it even had batteries, thinking it was
powered from the transformer on the furnace. It's NOT a programmable
t-stat, so aside from the digital readout, it's nothing more than a
plain thermostat.
 
I never knew those thermostats would completely fail to start the
furnace when the batteries went dead. Apparently so.
 
Now that I know it has batteries, I will replace them yearly, but I'm
actually thinking about replacing that t-stat with a standard analog
one. The last thing I need is for the pipes to freeze because the
batteries failed, when I was not at home. (Even new batteries can be
bad). There is no advantage to having a digital readout for me. I hardly
ever change the temperture anyhow.
 
My question is how does this sort of thermostat switch the furnace on
and off? Is it a semiconductor type of switch or what?
 
Yea, I did buy some new alkaline batteries today and put those in this
thermostat.
 
(I still think the best Thermostats made were those old round Honeywell
ones with the mercury switch. They lasted decades and never needed any
repairs. So much for so called "improved technology").
gregz <zekor@comcast.net>: Feb 07 08:39AM


> (I still think the best Thermostats made were those old round Honeywell
> ones with the mercury switch. They lasted decades and never needed any
> repairs. So much for so called "improved technology").
 
I had at least one fancy stat that ran off Line with battery backup. Most
I've seen have a two way mechanical relay of some sort except the one that
ran on line I think. The digital ones have better accuracy with less temp
swing, and some have adjustable swings. I don't like the many that limit
cycles. By the way, I've had a few electronic types go bad. The mechanicals
are fairly reliable.
 
Greg
Look165 <look165@numericable.fr>: Feb 07 10:30AM +0100

Mercury is prohibited because of environmental considerations.
 
Coould you precise the exact failure ?
 
Are the batteries in the right position ?
 
Did you check them with a meter ?
 
oldschool@tubes.com: Feb 07 03:58AM -0600

On Tue, 7 Feb 2017 10:30:19 +0100, Look165 <look165@numericable.fr>
wrote:
 
>Mercury is prohibited because of environmental considerations.
 
Yep, but there are lots of them still around. I know I have several of
them in my shop, if I can remember where I put them.
 
>Coould you precise the exact failure ?
 
>Are the batteries in the right position ?
 
>Did you check them with a meter ?
 
I said it works now, since I replaced the batteries. No need to check
anything more. I am just wondering how this thing is switched.
 
By the way, I got a surprise. I found a manual for it on the Honeywell
site, and it IS a programmable 'stat. After having it for 4 years, I
found this out.... Not that it matters, I dont live on a schedule and I
dont like it cool when I'm sleeping. I just keep it at 68 deg all the
time. Once and awhile I may raise it a few degrees when I take a bath,
othrsise it stays the same.
 
When that guy installed it, all he told me was to use the up / down
arrows to set the desired temp, and press the HOLD button to keep it at
that temp. He never told me it was programmable or gave me a manual. But
now that I have the .PDF manual, I know what it does, and I did set the
correct time on it, which I never knew how to do, nor did I really care,
since I got plenty of clocks.
 
I still might replace it with an analog 'stat. Knowing this could cause
a loss of heat, just because of batteries, makes me uncomfortable.
Normally I am home in the winter, but like when I visited distant
relatives and stayed overnight for Christmas, I could have ended up with
frozen pipes if the battery failed. I dont like that idea....
 
---
 
Jeff Liebermann <jeffl@cruzio.com>: Feb 06 09:51AM -0800

>>wireless link will get you internet.
 
>No, they are Amish. Almost all my neighbors are Amish, except for one
>very old retired farmer who I doubt even knows what the internet is.
 
The modern equivalent of the Amish are people who claim to be
"electro-sensitive". A former lady friend was like that. I didn't
recognize the similarity until now. Thanks for the hint.
 
>climb a tree, or even stand on top of a full hay wagon full of hay. But
>if I go another 50 or 70 feet higher (up the private road), I can easily
>see town.
 
I suspect that the aesthetics of a 50ft radio tower would be a show
stopper with the local planning department. However, if you can get
past that, you would end up with a radio tower with one end of a 2.4
or 5GHz wireless bridge with the other end in town with someone who
has high speed internet. Ideally, the backhaul from the tower to your
house would be buried cable or fiber, but can also be wireless. More
commonly, there's a 2nd wireless radio on the tower to distribute
internet to the neighbors, but that doesn't seem to be a requirement
here.
 
>You lost me, when you started talking about "point to point wireless
>link, and WISP".
 
WISP is "Wireless Internet Service Provider". It's just like a
conventional cable or telco service providers, but without the wires.
Instead of you building the tower and negotiating for sharing
broadband, the WISP does this for you.
 
Point to point wireless is basically a wireless bridge. I'll spare
you the details, but here's an example:
<http://www.ebay.com/itm/122182834424>
Think of it as an ethernet network extension cord without wires.
 
>semi-usable signal on the roof, I thought about putting a yagi antenna
>on my tv antenna tower and running that into the house. Part of my
>problem is having a house with metal siding and roof.
 
The legality of some of those boosters are questionable. They're also
expensive. I have one made by zBoost. Of course, I couldn't resist
tearing it apart and looking inside:
<http://802.11junk.com/jeffl/zBoost/>
 
>The cell company in the area said they were
>planning to build a new tower. (But from what I have heard from the
>locals, they said that same thing 10 years ago). Nothing has changed.
 
I had a talk last year with the local Verizon engineer about new site
construction. He casually mentioned that they typically have about
2,000 new sites in progress at any time in Northern California. That
doesn't mean they're building these sites, just at some step in the
process, such as getting approvals from the local councils, boards,
and agencies. If they meet any resistance from citizens groups, that
site goes to the bottom of the list, and they continue working on
those where the locals want a cell site installed. He mentioned that
there were several sites where the locals offered to subsidize the
construction in order to get cellular service. I suspect your
cellular company meet some resistance from the local Amish, and just
walked away.
 
>I hate having to cope with dialup, and worse yet, I can not establish a
>decent connection using my US RObotics modem on any computer with
>Windows XP.
 
I used that combination for many years until I was able to get DSL. It
should work. I wrote this during that era to test phone lines using
USR modems:
<http://members.cruzio.com/~jeffl/aty11/aty11.htm>
 
>I may be emailing you soon....
 
I was afraid that might happen.
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
Chuck <ch@dejanews.net>: Feb 06 01:50PM -0600

>the capacitance changes as temperature changes. Some capacitors change
>very little (for example C0G ceramics), others change a LOT (Z5U
>ceramics).
The 470pf polystyrene capacitors used in the mpx circuits of many
receivers in the 1970s used to fail all the time.
 
---
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"Benderthe.evilrobot" <Benderthe.evilrobot@virginmedia.com>: Feb 06 07:57PM

<oldschool@tubes.com> wrote in message
news:957f9chh7874ipnges7e90a80v5idod4k5@4ax.com...
> the top vent hole. I also recall that the speaker magnet was an
> electro-magnet and was also used as a choke for the power supply. Those
> were some of the oldest things I worked on.
 
AFAICR: the one with the paper reservoir cap was a regen.
"Benderthe.evilrobot" <Benderthe.evilrobot@virginmedia.com>: Feb 06 08:03PM

"Jim Mueller" <wrongname@nospam.com> wrote in message
news:5897ad0a$0$59611$c3e8da3$460562f1@news.astraweb.com...
> No, polystyrene capacitors have LOWER maximum temperature capability than
> most other capacitors; that is one of their limitations. But they have
> very low leakage, last forever if not mistreated, and are cheap.
 
Apparently the tempco of polystyrene is a good match for pot cores.
 
I've seen polystyrene crack/craze with age - I didn't investigate whether
performance was impaired.
 
Polystyrene is pretty much the most vulnerable to solvents there is -
fortunately, most de fluxing solvents were banned to protect the ozone
layer.
Spare Change <noncompliant@notcompliant.zgq>: Feb 06 09:54PM -0800

On Feb 2, 2017, oldschool@tubes.com wrote
 
> Why should someone replace ALL the capacitors on old Tube equipment?
 
<https://en.wikipedia.org/wiki/Glowing_plate#Common_Occurrences>
 
Several causes listed are caused by shorted or leaking capacitors. It's a
tube killer.
M Philbrook <jamie_ka1lpa@charter.net>: Feb 06 06:54PM -0500

In article <92111d01-b7f6-4fd9-abc9-2dbf7bf37469@googlegroups.com>,
avagadro7@gmail.com says...
 
> Consolidated
 
> 14(41)UL 1007/1569 105C CSA TR64 30C FT1 BLUE
 
> for example, other spools state differently but same batch MO
 
PLL lock just out of reach ?
 
jamie
Spare Change <noncompliant@notcompliant.zgq>: Feb 06 12:25PM -0800

BZW6-26, 26v TVS unidirectional diode, through-hole, obsolete, n/a.
 
The original datasheet says that the 600W peak pulse power is measured over
10/1000 uS waveform, but the 100A forward surge current is spec'd over 1/2
cycle of 60 Hz sine:
 
http://diotec.com/tl_files/diotec/files/pdf/datasheets/bzw065v8
 
All replacements I see, the surge current is nowhere near 100A or is spec'd
at 10/1000 uS waveform.
 
Surely the original isn't all that unique a part...? Anyone know of a
direct replacement?
 
Thanks,
Dave
Winfield Hill <hill@rowland.harvard.edu>: Feb 06 12:47PM -0800

Spare Change wrote...
>at 10/1000 uS waveform.
 
>Surely the original isn't all that unique a part...? Anyone know of a
>direct replacement?
 
Fagor (my TVS favorite) uses the same spec. So
does ST. Try the -28 version for distributor
inventory. Fagor's slightly larger 5kp version,
8.7 x 9 mm, is rated for 500A surge. There are
larger ones available.
 
 
--
Thanks,
- Win
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