Digest for sci.electronics.repair@googlegroups.com - 25 updates in 7 topics

Ralph Mowery <rmowery28146@earthlink.net>: Aug 24 06:07PM -0400

In article <f08qkkFllqgU2@mid.individual.net>,
trevor@SPAMBLOCKrageaudio.com.au says...
> whole spool of the stuff. Stop nickel and diming the thing. Either buy
> the right stuff to do the job or accept my offer. BTW: My dial cord is
> made in Taiwan, not China.
 
He is really tight. This might even be the same cord.
 
$ 5.62 for 10 meters including that high price of about a buck and a
half for shipping.
 
http://www.ebay.com/itm/DIAL-CORD-0-8-mm-synthetic-cord-10-metres-to-
suit-radios/222592615826?_trkparms=aid%3D222007%26algo%3DSIM.MBE%26ao%
3D2%26asc%3D41376%26meid%3Dca3db13179c64681aa64f94629564bb7%26pid%
3D100005%26rk%3D5%26rkt%3D6%26sd%3D391772693645
&_trksid=p2047675.c100005.m1851
 
eBay item number:22259261582
John-Del <ohger1s@gmail.com>: Aug 29 06:52AM -0700

On Tuesday, August 29, 2017 at 8:42:33 AM UTC-4, Tim R wrote:
 
> > Best think to do is check with each manufacturer and pick by diameter not pound weight.
 
> Yes, that's what I'm trying to explain. That kastking is called braid but it's the modern stuff, not the old cheap line.
 
> It's okay for fishing but you absolutely don't want to put it in a radio at any strength or diameter. It's super slippery, hard to tie a knot that will hold, and it has no abrasion resistance. But it's diameter is tiny so fish don't see it, and it casts very well.
 
 
 
So the "Tuf-LINE" would be the better choice? Taking a second look at the Kastking link I see it's braided but not listed as Dacron. Maybe that's the determiner. Again, I didn't want to do oldfart's homework for him..
"pfjw@aol.com" <pfjw@aol.com>: Aug 29 07:48AM -0700

I happen to like this stuff. Takes knots very well, a bit fat (more contact area), does not abrade, and stretch is minimal.
 
https://images-na.ssl-images-amazon.com/images/I/51002pXn%2ByL._SL500_.jpg
 
But, would I suggest it to someone for other than generic purposes, or flying kits? Not hardly. Would I have purchased it without seeing a sample first? Not hardly. Do I own a vernier caliper? Yes, I do. Along with various other measuring sticks.
 
Peter Wieck
Melrose Park, PA
Rheilly Phoull <rheilly@bigslong.com>: Aug 26 09:06AM +0800

> and each time it has started normally.
> Cheers,
> Eric
 
I would guess that the connector was moving a little each start until it
finally came out. The last few times it would make up with the previous
start. Generally contactors either buzz - vibrate or close, no in between.
etpm@whidbey.com: Aug 25 04:52PM -0700

It looks like the problem wasn't caps after all. Or the time delay
relay.
While poking around inside the electrics enclosure and putting
number labels on wires so that I could remove the contactor I found a
female spade connector just hanging behind the contactor coil spade
terminal.
It's really hard to see the coil connections because it is buried
pretty deep and a lot of wires are in the way. So I pushed the spade
connector back on and it just slipped on real easy. Too easy. I pulled
it back off and wormed the wire through the others and could see that
the female connector was open too much. Maybe years of vibration
loosened it. So I closed the connector some with pliers and when I
tried pushing it on again it was quite tight.
After putting the rest of the wiring back in order I tried
starting the RPC (Rotary Phase Converter) and it started normally,
which is essentially instantly.
Now I have another question. Since the spade connector was loose
could this have caused a high resistance connection which in turn
caused the contactor to barely pull in which then made for another
high resistance connection between the starting caps and the motor?
I know that at least some types of relays have a higher pull in
current than the holding current. So that once they pull in less
current is required to keep the contacts closed. In other words a
curve of the current required is shaped like a hill, with the holding
current past the crest a little.
But I think that maybe contactors for motors may work differently
because they have so much more travel in the solenoid after the spring
loaded contacts first make contact, unlike "regular" low current
relays. And since the current required to pull in the contactor
remains the same even a slight decrease in current would cause the
contactor to drop out. And maybe a low current situation could cause
the contacts to make only a light, high resistance, contact.
Anyway, thanks for reading all these posts and thanks for the
advice given. While writing this post I have started the RPC 6 times
and each time it has started normally.
Cheers,
Eric
dplatt@coop.radagast.org (Dave Platt): Aug 25 01:08PM -0700

>750Gb and no remaining unpartitioned space.
 
>A 2Tb drive works just fine - I'd even settle for that from the 3Tb
>one..........
 
I suspect that what you're running into is the 2.2-terabyte limit in
the standard PC Master Boot Record. This would correspond to 32 bits
worth of sectors (4 hexabillion) at 512 bytes each.
 
Probably, when your partition table is being built, the software
you're using is trying to read the hard drive size via the PC BIOS,
and the sector count is wrapping around past 4 billion. The program
ends up with (3 terabytes - 2.2 terabytes) worth of sectors, and so
you only get 750 GB.
 
I'm not an expert in the PC BIOS, but I suspect that the "read drive
sector count" call returns a 32-bit result, and the BIOS isn't smart
enough to clip (rather than wrap) at 2.2 terabytes. If that's the
case, no matter what program you use, you'll hit the same behavior.
 
There's probably a fix, although it won't be trivial. What you would
need to do is let the software partition the drive. If you want more
than one partition, delete the single 750-gig existing one and create
the smaller ones you want at first, and then create a final partition
which uses up the remainder of the 750 GB space.
 
Then go in with a sector-level disk editing program, and edit the
partition table by hand. Take a look at
 
https://en.wikipedia.org/wiki/Master_boot_record
 
You'd want to edit the "number of sectors in partition" value at
offset 12 (0x0C) for the last (or only) partition and set it to
"0xFFFFFFFF" (or slightly less than that) and store this entry. This
would expand that partition to 2.2 terabytes.
 
Save the MBR, reboot, and I think you'd find that you have more space
available.
 
HOWEVER: depending on how your PC accesses the drive, you could find
that Bad Things happen when it tries to write beyond the 2.2-terabyte
boundary - reads and writes might wrap around to the beginning of the
disk. For that reason, it would probably be safest to limit the total
size of the partitions you create to slightly less than 2.2 terabytes,
so that all of the subsequent I/O operations are compatible with a
32-bit sector-offset API.
dplatt@coop.radagast.org (Dave Platt): Aug 25 02:34PM -0700

In article <2A%nB.616461$JP7.13240@fx09.am4>,
>Pretty sure something nasty would happen if I tried for more than 2.2Gb
>partition - but I can't even get that.
 
>I was thinking more along the lines of 2x 1.5Tb partitions.
 
That _may_ be workable, but you're probably going to have to do
more math, and become more familiar with the PC Master Boot Record
and how to hack it.
 
Setting up the MBR to work in LBA (logical block address) mode,
rather than C/H/S, would probably make things easier.
 
Again, it's going to depend a lot on your PC and its device drivers.
If it's capable of accessing the drive in LBA48 mode (with a 48-bit
logical block address) you may get away with it. If not, you may be
stuck with 2.2 terabytes at most.
"Ian Field" <gangprobing.alien1@virginmedia.com>: Aug 25 07:09PM +0100

What's the best I can do?
 
All the partition managers tried so far, offer a single partition just under
750Gb and no remaining unpartitioned space.
 
A 2Tb drive works just fine - I'd even settle for that from the 3Tb
one..........
 
Thanks for any help.
"Ian Field" <gangprobing.alien1@virginmedia.com>: Aug 25 09:15PM +0100

"Dave Platt" <dplatt@coop.radagast.org> wrote in message
news:4nc67e-hp.ln1@coop.radagast.org...
> size of the partitions you create to slightly less than 2.2 terabytes,
> so that all of the subsequent I/O operations are compatible with a
> 32-bit sector-offset API.
 
Pretty sure something nasty would happen if I tried for more than 2.2Gb
partition - but I can't even get that.
 
I was thinking more along the lines of 2x 1.5Tb partitions.
Mike Tomlinson <mike@jasper.org.uk>: Aug 25 11:32PM +0100

En el artículo <WJZnB.462838$a64.200548@fx16.am4>, Ian Field <gangprobi
 
>A 2Tb drive works just fine - I'd even settle for that from the 3Tb
>one..........
 
>Thanks for any help.
 
This is the wrong group for a start.
 
3TB requires a GPT partition table, which XP32 doesn't support.
 
Either use a 2TB drive with MBR partition table (that XP does support),
or upgrade to a later version of Windows (7 onwards supports GPT).
 
--
(\_/)
(='.'=) "Between two evils, I always pick
(")_(") the one I never tried before." - Mae West
etpm@whidbey.com: Aug 28 12:59PM -0700


>Best test is to buy a cap that is close to the required value to use as a test.
 
>If it works, buy the right cap and be happy you had an inexpensive repair of an expensive machine.
 
>m
 
As it turns out it was a loose connection buried deep in the electrics
box. One of the spade connectors on the coil in the contactor was
loose. NOT easy to find. Even though the wiring in the phase converter
is neat there are a lot of wires and many of these wires hide the
contactor coil connections. Fortunately not the ten caps connected in
parallel that are used for starting the thing were at fault.
Eric
etpm@whidbey.com: Aug 25 11:34AM -0700

Well, this morning the phase converter won't start at all. There is
a button that can be pressed that energizes the contactor that
connects the 10 starting caps to the motor. This button bypasses the
time delay relay that energizes the contactor. Pressing the button has
no effect at all, the motor just hums.
I don't know yet if the contactor is pulling in or not because I
cannot see into the electrics enclosure while throwing the breaker
that turns on the phase converter. Even though I can press the bypass
button while throwing the breaker I cannot see the contactor. I'll
have to get another set of eyes to look inside while I turn the
converter on.
Getting on subject, I have a DVM that has a capacitance measuring
function. Measuring half a dozen known good oil filled caps the
readings on the meter match very closely, within one MFD, the value
printed on the caps. If I measure the caps in the phase converter and
they measure close to the value printed on the case does this mean the
caps are probably good? Is there another test I can perform with the
meter? And since there are 10 starting caps connected in parallel
could just one or two bad caps cause the starting problem?
Thanks,
Eric
etpm@whidbey.com: Aug 25 03:15PM -0700

>> Eric
 
>AIUI you could have cap(s) leaking or a faulty switch contacts. Soldering a wire to short the starting switch could tell you which. Obviously don't power the motor for >5 seconds like that.
 
>NT
Soldering a wire across switch contacts won't work easily because the
switch is a contactor. What I'm gonna do is get someone to look at the
contactor when I turn on the breaker to see if it pulling in. If it is
pulling in then I'll remove it and check the contacts. Then replace
them if need be. If the contactor doesn't pull in then I'll need to
find out if the coil is bad or if it isn't getting power. I will still
need to check the caps if the contactor is working properly.
Eric
etpm@whidbey.com: Aug 25 11:03AM -0700

<SNIP>
 
>There is an electronic device that's got its innards potted. It senses
>the starting current and when the current drops to the set level it
>drops out the contactor that connects the starting caps.
<SNIP>
 
>spinning the rotor, albiet slowly?
>Thanks,
>Eric
 
 
Whoops! I was wrong about the starting device. I just assumed it was
some sort of potential relay like I had seen in other motors. It's a
bad thing to assume sometimes. In reality the starting device in an
adjustable delay solid state relay. The on time, once energized, is
from .25 to 5 seconds. It resets when power is removed. Supossedly
good for 100,00,000 operations. But the original timer failed after
only approximately 600 operations.
Eric
etpm@whidbey.com: Aug 25 09:26AM -0700

On Fri, 25 Aug 2017 09:25:37 +0800, Rheilly Phoull
>> Eric
 
>After 15 years I reckon I would just get another cap and see if that
>fixed it. What sort of device takes out the cap, centifugal ?
There is an electronic device that's got its innards potted. It senses
the starting current and when the current drops to the set level it
drops out the contactor that connects the starting caps.
There 10 starting caps connected in parallel so I don't think it's
such a good idea to replace them all just in case that's the problem.
They are all stuck in place with some pretty good double sided foam
tape so removing them would be a hassle too.
I cannot see how many mfd the caps are rated for but I can see on
one cap that they are made for a phase converter.
I just remembered that years ago the device mentioned above failed.
When I tried to start the converter it would just hum. There is a
button inside that I can press that bypasses the starting device and
energizes the contactor coil. When the starting device failed the
first time I was told by the phase converter maker to press this
button and see if it starts OK. It did which is how I diagnosed the
problem.
The company that made the converter has gone out of business so I
can't call them for advice. But I'm gonna try the button thing again
and if it starts fine then I guess I know the problem. What I don't
understand is why the converter sometimes starts to spin up slowly and
at other times just sits there and hums loudly. And then starts just
fine on the next attempt. Could it be that when it starts to spin up
slowly that the rotor was in just the right position that the
balancing caps in the converter provide enough phase shift to start
spinning the rotor, albiet slowly?
Thanks,
Eric
etpm@whidbey.com: Aug 25 12:07PM -0700

>spot? It's hard for me to see how a cap would need two tries
>to do it's job right.
 
>George H.
Yeah, I'm starting to think the contactor contacts are the problem.
Just so you know, a Rotary Phase Converter (RPC) is just a 3 phase
AC induction motor that is run from single phase power. Once the
motor is spinning it generates power in the third winding, AKA leg,
that would normally be connected to a three phase supply. They are
started the way many single phase motors are started. A typical type
of single phase induction motor has a starting winding that is powered
only while the motor is starting. This winding is shifted in phase
about 90 degrees from the main winding. Both physically as well as
electrically. The electrical phase shifting can be done using
resistance, capacitance, or a combination of the two. There are other
schemes as well but the capacitance method is common on motors that
need lots of torque when starting, like a motor on an air compressor.
A simple RPC can be made using just a 3 phase motor. A rope can be
wrapped around the motor shaft and then pulled fast to get the motor
spinning. Once it is spinning single phase power is supplied and the
motor will spin up to operating speed if the shaft was spinning fast
enough from the rope pull. Another motor can be used to spin up the
RPC motor as well. This motor is then either disconnected mechanically
or just turned off once the RPC motor is running. Capacitors can also
be used to supply phase shifted current just like a single phase
motor. Again, once the motor is up to speed the starting capacitance
is disconnected. Even though the RPCs described above will supply 3
phase power the generated power will not be perfectly in phase with
the other two phases. And depending on the load the phase shift will
vary as will the voltage. So more sophisticated RPCs will use
capacitors across the windings to balance the power so that the phases
are very close to 120 degrees apart and the voltage in the generated
leg is close to the voltage supplied to the motor by the single phase
line.
That's my simple explanation of RPCs.
Eric
etpm@whidbey.com: Aug 24 03:31PM -0700

I run my machine shop off af a rotary phase converter. It has
starting caps that are switched out of circuit after the motor is
started.
Lately the device sometimes has a hard time starting. I switch it
on and the motor may not come up to speed practically instantly, the
way it is supposed to. If this happens I turn off the breaker, wait a
minute, and then try again. It always starts fine on the second
attempt. Except this morning it took three tries for the thing to
start. The motor did actually spin up some this morning on the first
try but it was really slow starting so I shut the breaker off.
I suspect starting caps but wonder why the second attempt always
worked until today. And then today it started fine on the third
attempt.
The phase converter has been started almost daily for at least
fifteen years using the same breaker in the main breaker panel.
I thought that maybe the breaker might be making a bad contact on
one leg of the single phase 250 volt input. Or maybe a contactor
inside the converter is not making good contact. Or maybe, and I think
most likely, the starting cap(s) is(are) the problem. I just wonder
why, if the thing doesn't start spinning right away on the first try
it does on the second or third.
This weekend I'll have time to look inside the phase converter and
I would like to know if there is a way to diagnose the starting caps.
The contactor contacts I know how to check. And I could buy a new
breaker. But I would like to not just buy stuff until the thing works
properly.
Advice?
Thanks,
Eric
Ralph Mowery <rmowery28146@earthlink.net>: Aug 24 07:32PM -0400

In article <5ujupclqvbqv63fcgrqa0smbbib74g9p5k@4ax.com>,
etpm@whidbey.com says...
> Advice?
> Thanks,
> Eric
 
There are many ways to check the capacitors. You can find capacitor
"meters" and testers from about $ 15 up. You may be able to find a shop
that works on air conditioners and take the capacitors to them and have
them checked. Usually they will have a voltmeter device that just hooks
across the capacitor. Takes longer to find the meter than to check the
capacitor.
Rheilly Phoull <rheilly@bigslong.com>: Aug 25 09:25AM +0800

> Advice?
> Thanks,
> Eric
 
After 15 years I reckon I would just get another cap and see if that
fixed it. What sort of device takes out the cap, centifugal ?
rickman <gnuarm@gmail.com>: Aug 24 03:46PM -0400

Dave Platt wrote on 8/24/2017 2:32 PM:
> in some equipment you're refurbishing, I'd suggest going right to a
> suitable "Y" cap. The additional cost is modest and the labor to
> install is the same.
 
Ok, so there is a failure mode where the cap won't draw enough current to
blow the fuse, but can locally heat up enough to smoke and burn. Isn't that
true for other parts in the device?
 
What is the purpose of this cap anyway? I assume noise filtering. Wouldn't
that be just as effective on the secondary of the transformer?
 
--
 
Rick C
 
Viewed the eclipse at Wintercrest Farms,
on the centerline of totality since 1998
rickman <gnuarm@gmail.com>: Aug 24 02:37PM -0400

>> across the power line shorts? If you use a fuse any concern about a fire is
>> eliminated. Then why would you need the X cap?
 
> Y is for shock risk, X is for fire risk only.
 
Ok, I stand corrected. But the question remains. Fuse and X cap is like
wearing a belt and suspenders.
 
--
 
Rick C
 
Viewed the eclipse at Wintercrest Farms,
on the centerline of totality since 1998
dplatt@coop.radagast.org (Dave Platt): Aug 24 11:32AM -0700

>problem as in a shock hazard. Why would there be a shock hazard if a cap
>across the power line shorts? If you use a fuse any concern about a fire is
>eliminated. Then why would you need the X cap?
 
You can't count on a fuse to eliminate all of the risk of a fire.
 
Some types of cap can fail with a "near short circuit" - they get
leaky enough to start drawing a good fraction of an ampere, but aren't
a dead-short. Imagine what happens if such a cap is "protected" by a
1-ampere fuse, but is drawing 100 mA at 120 volts... that's more than
10 watts, heating up the capacitor. If the cap doesn't either short
itself well enough to blow the fuse, or go "open", it can definitely
heat up enough to smoke and burn.
 
I've seen this happen... a non-X/Y-rated film cap was used "across the
line", and it overheated and nearly started a fire.
 
"X" and "Y" caps are intended to be at least somewhat
self-healing... if they develop a pinhole and start to short, the
localized heating burns away the metallized film in the area of the
short, and it opens. If I recall correctly they're also required to
use an insulating resin which is at least somewhat flame-resistant.
 
If you're going to the trouble of replacing an across-the-line cap
in some equipment you're refurbishing, I'd suggest going right to a
suitable "Y" cap. The additional cost is modest and the labor to
install is the same.
tabbypurr@gmail.com: Aug 29 06:22AM -0700

On Tuesday, 29 August 2017 11:02:29 UTC+1, Michael Terrell wrote:
> to a 777VDC capacitor.
 
> 2.828 is the peak to peak factor on a RMS sine wave. That is 1.414
> volts peak, on each side of zero
 
Erm... no. Firstly 275v ac is 389v dc peak, so a 389v dc rating. Secondly the 2 ratings are not comparable, even after conversion to dc. The 600v cap has no fusing and most likely no double layer safety feature, the 275v ac one has both.
 
 
NT
Dimitrij Klingbeil <nospam@no-address.com>: Aug 25 12:45AM +0200

>> is like wearing a belt and suspenders.
 
> You need belt & suspenders since both fail. Just don't put the pics
> online. :)
 
Besides, using an X2 capacitor does call for an additional means of
protection. Capacitors rated for being connected across the line "X"
come in different sub-categories: "X1" and "X2".
 
"X1" capacitors are rated for a 4 kV transient overvoltage and they are
often found where no other means of protection (fuse) is installed in
the equipment "upstream" of the capacitor (that is directly across the
power line).
 
"X2" capacitors are only rated for a 2.5 kV transient overvoltage and
the circuits they are installed in need to be fused as an additional
means of protection (additional besides the dielectric in the cap).
 
Both X1 (rated to 4 kV pulse) and X2 (rated to 2.5 kV pulse), when used
within their specifications and unless their safety certifications are
fake, tend to be better protected than "plain" 600 V type capacitors.
 
The voltage ratings indicate the maximum AC line voltage that the X or Y
capacitors may safely be connected to (not their peak pulse ratings).
 
So, it's correct (and would be required in a repair) to replace the old
600 V capacitor with a 250 V safety rated "X" capacitor (assuming the
nominal mains voltage in your country is not higher than 250 V), but if
the capacitor is an "X2" (rather than "X1") type, the device also needs
to be fused "upstream" (on the mains side) of the X capacitor.
 
Regards
Dimitrij
Cursitor Doom <curd@notformail.com>: Aug 22 11:03PM

On Mon, 21 Aug 2017 16:12:18 -0700, tabbypurr wrote:
 
> Abuse does not remedy the absence of fact or logic.
 
Actually for Antifa, its acolytes and apologists, it most assuredly
does!
 
 
 
--
This message may be freely reproduced without limit or charge only via
the Usenet protocol. Reproduction in whole or part through other
protocols, whether for profit or not, is conditional upon a charge of
GBP10.00 per reproduction. Publication in this manner via non-Usenet
protocols constitutes acceptance of this condition.
You received this digest because you're subscribed to updates for this group. You can change your settings on the group membership page.
To unsubscribe from this group and stop receiving emails from it send an email to sci.electronics.repair+unsubscribe@googlegroups.com.

No Response to "Digest for sci.electronics.repair@googlegroups.com - 25 updates in 7 topics"

Post a Comment