Digest for sci.electronics.repair@googlegroups.com - 25 updates in 6 topics

Jeff Liebermann <jeffl@cruzio.com>: Aug 01 08:54AM -0700

On Tue, 31 Jul 2018 17:57:48 -0500, Fox's Mercantile <jdangus@att.net>
wrote:
>new station.
>After I got home, I fixed the TCP. it still works and is the "other"
>back up iron that's home in the garage now rather than in the shop.
 
In about 1975, I bought a large box full of Weller WTCPT, WTCPL,
TC-201, etc soldering irons, bases, cords, parts, and goodies. I
think I paid about $20 for everything. I've never bothered to count,
but I think I've rebuilt about 10 irons out of the pile, and probably
have parts for 5-10 more. A big irritation is that I have buy tips
and sponges. I have at least one iron on every workbench, including
the kitchen table. These are not the best irons available, but they
seem to last forever and are fairly easy to fix when they decide its
time to break.
 
Along the way, I've purchased a few imported soldering irons. They're
much cheaper than Weller and do work well enough. Rather than give my
friends one of my good Weller irons, I give them the imported irons.
 
As for the original problem, I can't tell what's broken from here. An
ohmmeter will tell if it's a broken cable, bad switch contacts, or
blown heater. The little plastic twist locks sometimes fall apart.
Check for intermittent connectors where the cord enters the base.
 
My guess(tm) would be the contacts. Unwrap the yellow kapton tape.
The plastic shell will fall apart. Clean the contacts. If the
contacts are badly pitted, file down the peaks. Re-silver if
necessary. Replace the tape, reassemble, check for continuity, and
you're done.
 
<http://bama.edebris.com/download/weller/wtcpl/WTCPL%20Tech%20Sheet.pdf>
 
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
Jeff Liebermann <jeffl@cruzio.com>: Aug 01 09:13AM -0700


>Do you happen to know what the oily or slimy stuff is, that coats old
>very flexible cables such as telephone movable extension cables, a
>bio-film or plasticiser like chemical ?
 
It depends on the age. Today, most PVC and rubber cables use
phthalates or ortho-phthalates as a plasticizer to soften the plastic
and make it flexible. Before about 1930, it was castor oil or
vegetable oil. Yech.
<http://wwwcourses.sens.buffalo.edu/ce435/2001ZGu/Phthalate_Plasticizers/PhthalatePlasticizersReport.htm>
(Yes, I know the formatting sucks, but the info looks good).
 
There are also non-phthalate plasticizers introduced:
<https://www.eastman.com/Pages/ProductHome.aspx?product=71072819>
The SDS data says it's 98% bis(2-ethylhexyl) terephthalate which makes
me wonder why they claim it's non-phthalate.
 
 
 
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
tabbypurr@gmail.com: Aug 01 11:55AM -0700

On Wednesday, 1 August 2018 16:55:03 UTC+1, Jeff Liebermann wrote:
> necessary. Replace the tape, reassemble, check for continuity, and
> you're done.
 
> <http://bama.edebris.com/download/weller/wtcpl/WTCPL%20Tech%20Sheet.pdf>
 
Soldering iron cleaning sponges cost about nothing. I can go to the kitchenware department & pick up a pack of 3 cellulose sponges (packed damp to keep them soft until sold) for less than a buck. They cut up into I forget but maybe 20 soldering iron cleaning pads. The one trivial difference is the colours.
 
If even that's too much, wet denim also makes a good iron cleaner.
 
 
NT
"pfjw@aol.com" <peterwieck33@gmail.com>: Aug 01 12:29PM -0700

Just make sure they are the cellulose sponges, not the plastic ones - the latter melt rather spectacularly and will foul the tip.
 
Note that the ones with the Scotch Brite surface are good for tip cleaning at the beginning of a session - but use with care and only when very wet as the material also will melt if exposed until dry.
 
Peter Wieck
Melrose Park, PA
Fox's Mercantile <jdangus@att.net>: Aug 01 03:29PM -0500

What is the fascination everyone has with insisting on NOT
using original parts on anything?
 
Over the years I have built up a stock pile of original
parts and accessories for everything I own.
 
 
--
"I am a river to my people."
Jeff-1.0
WA6FWi
http:foxsmercantile.com
N_Cook <diverse@tcp.co.uk>: Aug 01 09:59PM +0100


> Huh, I always wondered where the 'haze' on the inside of my car window
> came from. Thanks.
 
> George H.
 
I worked out the source of periodic greasy grime on the outside of our
cars parked over night, well balance of probability.
By logging wind direction, seems it was a local hospital half a mile
away, incinerating human body parts at night so people don't see the
black smoke from the chimney.
Jeff Liebermann <jeffl@cruzio.com>: Aug 01 02:49PM -0700

>sponges (packed damp to keep them soft until sold) for less
>than a buck. They cut up into I forget but maybe 20 soldering
>iron cleaning pads. The one trivial difference is the colours.
 
Thanks. I wasn't certain that the sponge was made from cellulose.
<https://patents.google.com/patent/US4118821>
<https://patents.google.com/patent/US7870990B2>
I've tried that a few times, and the sponge usually just melted and
charred. I probably was using plastic sponges.
 
If I can find some melamine sponge, it should work without water:
<https://patents.google.com/patent/US8109430>
Same with a brass or stainless scrubber.
 
A wet folded paper towel sorta works, but not very well.
 
>If even that's too much, wet denim also makes a good iron cleaner.
 
Good idea. I'll give it a try. Anything to avoid paying $5 for a
TC205 sponge.
<https://www.ebay.com/sch/i.html?_nkw=tc205+sponge>
 
Do it thyself tip cleaner:
<https://pcbsmoke.wordpress.com/2015/05/11/diy-soldering-iron-tip-cleaning-sponge/>
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
Ralph Mowery <rmowery28146@earthlink.net>: Aug 01 06:13PM -0400

In article <a6fd63d9-c094-4896-91b2-5aaa4c60033a@googlegroups.com>,
tabbypurr@gmail.com says...
 
> Soldering iron cleaning sponges cost about nothing. I can go to the kitchenware department & pick up a pack of 3 cellulose sponges (packed damp to keep them soft until sold) for less than a buck. They cut up into I forget but maybe 20 soldering iron cleaning pads. The one trivial difference is the colours.
 
I quit the wet sponge years ago and went with the dry 'pot cleaner'
thing. They can be had for about $ 3.50 from china. That is holder and
the insert.
 
https://www.ebay.com/itm/Welding-Soldering-Solder-Iron-Tip-Cleaner-
Cleaning-Steel-Wire-With-Stand-Set-HX/112673113703?epid=1970698966
&hash=item1a3bd74667%3Ag%3ArJYAAOSwvApaHhYw&_sacat=0
&_nkw=soldering+iron+tip+cleaner&_from=R40
&rt=nc&_trksid=p2499334.m570.l1311.R8.TR12.TRC2.A0.H0.Xsoldering+iron+.T
RS0.TSS0
Andy Burns <usenet@andyburns.uk>: Aug 01 11:18PM +0100

Ralph Mowery wrote:
 
> &_nkw=soldering+iron+tip+cleaner&_from=R40
> &rt=nc&_trksid=p2499334.m570.l1311.R8.TR12.TRC2.A0.H0.Xsoldering+iron+.T
> RS0.TSS0
 
And this is a sensible URL for that item
 
<https://www.ebay.com/itm/112673113703>
Jeff Liebermann <jeffl@cruzio.com>: Aug 01 03:36PM -0700

On Wed, 1 Aug 2018 15:29:59 -0500, Fox's Mercantile <jdangus@att.net>
wrote:
 
>What is the fascination everyone has with insisting on NOT
>using original parts on anything?
 
I'll stop insisting when the prices on genuine OEM parts drop
sufficiently:
<https://www.aliexpress.com/wholesale?SearchText=soldering+sponges&productId=32411300965>
$0.65/ea is a long way from $5.00/ea.
 
>Over the years I have built up a stock pile of original
>parts and accessories for everything I own.
 
You must be a Prepper. I spent the first half century of my life
collecting all that. My next half century will be dedicated to
selling or recycling most of that junk.
 
Your purpose in life is to consume, pollute, and overpopulate.
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
Fox's Mercantile <jdangus@att.net>: Aug 01 10:19PM -0500

On 8/1/18 5:36 PM, Jeff Liebermann wrote:
> You must be a Prepper.
 
Now that's funny. Preppers are a special type of stupid
because they think THEY are the ones that will survive
the (hoped for) apocalypse.
Wait until your neighbors figure out you're the only one
with food. Good luck with that.
Or you "bug out" like you planned, get to your secret
hidey hole stocked with survival stuff. Then you find out
how much of your survival stuff requires gasoline, or
electricity or manufactured stuff (like ammunition) to
work.
 
No, I grew up in Los Angeles, all of my stock pile of
OEM spare parts was acquired at surplus stores, swapmeets,
garage and estate sales And the occasion "Score!" on eBay
the Free Cycle mailing lists or Craig's list.
 
 
 
--
"I am a river to my people."
Jeff-1.0
WA6FWi
http:foxsmercantile.com
"pfjw@aol.com" <peterwieck33@gmail.com>: Aug 02 04:22AM -0700

On Wednesday, August 1, 2018 at 5:49:59 PM UTC-4, Jeff Liebermann wrote:
 
> If I can find some melamine sponge, it should work without water:
> <https://patents.google.com/patent/US8109430>
> Same with a brass or stainless scrubber.
 
Melamine, when exposed to heat, breaks down into its original components. They are: cyanamide & formaldehyde. The one is a respiratory irritant and suspected carcinogen, the other highly toxic and a definite carcinogen. Magic Erasers are largely made of Melamine, you might consider slicing one of those for the purposes. But, DO remember what happens to them when heated.
 
Peter Wieck
Melrose Park, PA
John-Del <ohger1s@gmail.com>: Aug 02 07:15AM -0700

One day a few years ago when I was waiting for parts for my last working Weller station and using my road kit soldering iron, I ordered two of these on ebay:
 
https://www.ebay.com/itm/60W-Pencil-Type-Adjustable-Electric-Temperature-Welding-Soldering-Iron-Tool-110V/323356776835?hash=item4b4990d983:g:2jMAAOSwcVZbUAzf
 
These have been pretty much all I've been using since. Except for a needle point iron (EC4000) for very fine work or for anti-static considerations, I've retired the Wellers. These cheap irons are 60W heads and adjustable, although turning them all the way up is way too hot.
 
These never break. Never. Not the heaters nor the wire. I don't have to worry about changing the expensive heaters or therm sensors in the Wellers anymore, or have them go cold/hot during a job because the of another intermittent wire break. There are two cons to these. The first is that the tips are not the greatest, but they're good enough and you get 5 included. The second is that the iron is not regulated. This has never been a problem as the unit's ceramic heater gets the heat to the tip quite quickly. I also use a tiny schmear of neverseize at the tip collar where it contacts the barrel.
 
I bought these to keep strictly for emergency backup to the Wellers, but now I use them every day and bought another for my road kit.
Fox's Mercantile <jdangus@att.net>: Aug 02 09:48AM -0500

On 8/2/18 9:15 AM, John-Del wrote:
> One day a few years ago when I was waiting for parts for my
> last working Weller station
 
I don't understand John. Is there some special ordering code
for defective Weller equipment?
 
My first Weller was the soldering gun in 1968. Still have it,
it still works. Shortly after getting hired at TRW in 1973, I
was introduced to the TCP magnastat series. I've owned and
used them up until 2001 when I bought the WES51 style. I have
a pair of the DS600 desoldering stations.
 
In all this time, other than tips, I've had to replace the
cord on a TCP twice (two different units) and a heating element
once. I haven't had any problems with the desoldering stations,
nor have I had any problems with the WES stations that are now
17 years old.
 
 
--
"I am a river to my people."
Jeff-1.0
WA6FWi
http:foxsmercantile.com
John-Del <ohger1s@gmail.com>: Aug 02 08:45AM -0700

On Thursday, August 2, 2018 at 10:48:13 AM UTC-4, Fox's Mercantile wrote:
> Jeff-1.0
> WA6FWi
> http:foxsmercantile.com
 
I have no answers Jeff, only my personal experience. Maybe I'm just tough on soldering equipment.
 
I've had many Weller heaters and sensors fail over the years as well as breaks in the wires, and was spending more to keep these things running than I was my truck (okay, hyperbole but still..), and I don't think I ever visited a repair shop that didn't have a Weller pencil handle with tape folding the wire back over itself to keep it in contact.
 
The last straw was the handle for the EC4000 that quit after about a year with minimal bench usage. I forgot what I paid for that but it wasn't cheap.
 
I replaced it again because there are times when I need an exceptionally fine tip but I use it maybe two or three times a year at most to preserve it.
 
Otherwise, it's the cheap Chinese ebay 60W pencils that I've been using every day, most of the day. Not one has crapped out in almost three years, and even if one did, I have another $8 one brand new on the wall still in it's little baggie. I spent less for these than the shipping cost of getting Weller parts to my shop.
 
You know what else I've gone cheap on? Shaving razors. I now buy Trac II generic blades:
 
https://www.amazon.com/Personna-Twin-TWIN-Razor-blades/dp/B003MFXWUA/ref=sr_1_1_a_it?ie=UTF8&qid=1533224471&sr=8-1&keywords=tracii
 
If I replaced the blade once per week, I get two years for $15. Since I replace them once every two weeks, I get four years for $15 (that's just $4 per year), and I can't tell much difference between the generics and the Gillette.
jaugustine@verizon.net: Aug 02 09:38AM -0400


>Yes. Bad capacitor. Replacing it fixed it.
 
There is more than one capacitor in this unit.
 
WHICH CAPCACITOR?
 
John
Ying Yang <uzenho@gmail.com>: Aug 01 10:41PM -0700

hi
i have a panasonic 60w dc motor for air conditioner that i wanna use this motor for an AC system so i need redraw wiring of DC motor for using it on AC system so i need help cuz i dont know how must done this job?
Rheilly Phoull <rheilly@bigslong.com>: Aug 02 03:30PM +0800

On 2/08/2018 1:41 PM, Ying Yang wrote:
> hi
> i have a panasonic 60w dc motor for air conditioner that i wanna use this motor for an AC system so i need redraw wiring of DC motor for using it on AC system so i need help cuz i dont know how must done this job?
 
Depends on the type of motor and the operating voltage. What are they ??
"pfjw@aol.com" <peterwieck33@gmail.com>: Aug 02 04:35AM -0700

On Thursday, August 2, 2018 at 1:41:41 AM UTC-4, Ying Yang wrote:
> hi
> i have a panasonic 60w dc motor for air conditioner that i wanna use this motor for an AC system so i need redraw wiring of DC motor for using it on AC system so i need help cuz i dont know how must done this job?
 
Pretty basic: Rectify the AC at the motor. You will need a heavy-duty bridge rectifier capable of handling the current required, you may need small motor caps to reduce motor heating and rF noise and you may need to reduce the voltage to the motor after rectification.
 
There are a variety of small motor-rated SCR drives (not cheap) that will handle the voltage reduction, and a few 0.01 uF, 600V mica-dipped caps will handle the noise.
 
What voltage do you need for the motor? And what is the current required? That would be your starting point.
 
https://www.kb-controls.com/product.sc;jsessionid=423F2ACD56C60A666B94D0E558A2C1FD.p3plqscsfapp004?productId=135
 
http://www.galco.com/buy/Hubbell/HBL7810D?source=googleshopping&gclid=CjwKCAjw14rbBRB3EiwAKeoG_4PcsB97q2g8MdxV_kLxR42Rax9nA_TpMer9aqxcyB7y_fh_aWvW0BoCVk4QAvD_BwE
 
These two items you would put on the AC side and trim until the DC voltage from the rectifier was correct for the motor. Where this gets dicey is if you need AC for the electronics and DC for the motor - then whatever kluge you design will need to be inside the system at the motor feed. Still-and-all, it should all fit into a standard 1900-box when done.
 
https://images.homedepot-static.com/productImages/10c445d8-7bac-4207-a938-9afa64be4a13/svn/raco-boxes-brackets-8192-64_1000.jpg
 
Peter Wieck
Melrose Park, PA
Jeff Liebermann <jeffl@cruzio.com>: Aug 01 08:27AM -0700

On Wed, 1 Aug 2018 05:13:48 -0700 (PDT), "pfjw@aol.com"
>a tech replacing a piece of equipment and dropping a jumper into the
>wrong jack. 10 minutes later - after the phones started ringing off
>the hook - it got fixed.
 
I doubt if more than few listeners heard the problem. In order to
hear both transmitters switching back and forth, the listener would
need to be:
1. Roughly equal distant from both stations or in an area where the
signal strengths are about the same.
2. In a moving vehicle, train, bus, or whatever.
3. Have a cell phone handy with which to phone the station.
4. Have a web browser handy to lookup the phone number:
<http://www.wypr.org/contact-us>
5. Be sufficiently experienced with such problems to be able to
explain the problem to the low technical level person who answers the
phone, and at a high level should someone be available that
understands the problem.
6. Be able to explain why the various OTA station monitors show that
everything is just fine and both transmitters are on the air.
7. Be able to explain why so few other people have called in the
problem. I've found that stations do not act on such things unless
there are a large number of calls, or they get a call from a sponsor.
 
>William of Occam suggested that we eschew needless complexity.
 
He was wrong. Todays fashion is to target one's writing to the lowest
level of intelligence and expertise that one might expect the document
to be read. If someone is writing for a engineers with FM broadcast
experience, it would look very different if they were writing for the
GUM (great unwashed masses). The best advice I've seen is to write
for those that are competent in their field of expertise, not
necessarily in yours.
 
In this case, the problem isn't very complicated to understand if one
has some experience with FM capture effect, simulcast techniques, FM
simulcast, repeaters, translators, FCC FM 60dBu contours, digital vs
analog FM receivers, and possibly how HD Radio works.
 
I didn't mention the possible HD RADIO problem because I thought it
was unlikely. Yet the symptoms are similar. WYPR broadcasts on 88.1
(main FM channel), 88.1-1 (HD1 news and talk), 88.1-2 (HD2 BBC world
news), and 88.1-3 (HD3 classical music). During commercial breaks and
other interruptions, stations sometime fill in the dead air with audio
from one of the digital sub-channels. There is a delay between the
main analog FM audio and the delayed digital version, in this case on
HD1. Stations with this arrangement usually have some way to adjust
this delay so that switching between the analog audio and HD1 does not
result in an obvious delay. If the listener is in a moving vehicle,
and has the radio switched to HD1, the signal will drop out on HD1 in
fringe areas causing the receiver to revert back to the main FM audio.
This is particularly irritating because many HD Radio receivers do not
have a setting that forces the receiver to stay on HD1 and not switch
to the main analog channel. It's possible that this might have been
the problem, but I can't tell from here without more details.
 
So, what have we learned here?
1. Simple explanations are fine for the GUM but not so useful if you
want to understand what had happened and how it works.
2. If you want to understand something, you have to dig deep, really
deep.
3. RF is magic.
4. Nothing is simple.
5. If something seems too complicated, ask questions or Google for
understanding. Don't just complain that it's too complexicated.
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
Jeff Liebermann <jeffl@cruzio.com>: Aug 01 03:20PM -0700

On Wed, 1 Aug 2018 09:28:04 -0700 (PDT), "pfjw@aol.com"
>due to some wild concatenation of unusual forces. The entire premise
>of a complicated answer requiring vast research is that it ain't
>necessarily so.
 
You really should read past the first line of my previous posting.
Included are a list of conditions necessary for a listener to actually
hear the problem and to produce a sane a report. The first item on
the list is that the listener must be:
Roughly equal distant from both stations or in an area where
the signal strengths are about the same.
 
If the signals from both stations on 88.1 were NOT within 2dB, capture
effect would cause one FM station to "capture" the other. All a
listener would hear is the strongest station. Therefore, the only
locations where listeners might have their receivers switch back and
forth between the two stations would be in locations roughly equal
distant from both stations. That represents a fairly small percentage
of the service area and prospective listeners for both stations.
 
Do you have a problem with this, or do you prefer to continue
suggesting that there is a simpler explanation, which incidentally you
didn't bother providing?
 
Incidentally, please note that the OP met all the requirements on my
list, yet didn't call the station to report a problem. This should
offer a clue as to how many listeners called the station.
 
>What I am suggesting is that an acorn falling from a tree does
>not require the sky to be falling, Chicken Little notwithstanding.
>Sometimes, it is simply (and merely) an acorn.
 
Quite profound, but since a falling acorn makes no sound when nobody
is listening, it doesn't matter.
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
"pfjw@aol.com" <peterwieck33@gmail.com>: Aug 02 04:15AM -0700

On Wednesday, August 1, 2018 at 6:20:46 PM UTC-4, Jeff Liebermann wrote:
 
> Incidentally, please note that the OP met all the requirements on my
> list, yet didn't call the station to report a problem. This should
> offer a clue as to how many listeners called the station.
 
He was in his car - I do not initiate calls when driving, even hands-free, voice-activated calls. I will take calls (very briefly) on rare occasion when I know the caller and know the call is actually immediately important - and then I will pull over. And I will certainly NOT go through searching for a number while driving.
 
Come on!
 
Peter Wieck
Melrose Park, PA
Bill Martin <wwm@wwmartin.net>: Aug 01 01:57PM -0700

On 07/25/2018 07:22 AM, Fox's Mercantile wrote:
> I need to find the BIOS settings that will recognize the hard drive.
 
> Is there a news group or forum to look for as well?
 
> Thankies
 
Found this with a quick search, don't know if it addresses your issue,
but it seems promising: http://pdub.net/projects/agilent-recovery-cd/
Good Luck!
Fox's Mercantile <jdangus@att.net>: Aug 01 06:46PM -0500

On 8/1/18 3:57 PM, Bill Martin wrote:
 
> Found this with a quick search, don't know if it addresses your issue,
> but it seems promising: http://pdub.net/projects/agilent-recovery-cd/
> Good Luck!
 
It's an interesting article, but it does NOT address how to set the
BIOS up to see the hard drive.
 
But thanks for looking.
 
 
 
--
"I am a river to my people."
Jeff-1.0
WA6FWi
http:foxsmercantile.com
"Mr. Man-wai Chang" <toylet.toylet@gmail.com>: Aug 01 11:09PM +0800

>> glass/helmet ...oh well... Um....
 
> http://www.lasersafetyfacts.com/resources/Spreadsheet---laser-classes.pdf
 
> Some useful information on laser classes.
 
Thanks
 
> And, yes, there are safety standards for VR glasses.
 
> https://www.fi.edu/virtual-reality/product-safety-information
 
Thanks.
 
--
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