Digest for sci.electronics.repair@googlegroups.com - 25 updates in 4 topics

etpm@whidbey.com: Apr 25 10:28AM -0700

On Mon, 25 Apr 2016 01:37:59 -0000 (UTC), Danny DiAmico
 
>It was bought in 2008 and it gets used about once a week or so (a bit more
>now that we have my sister and her kids living with us).
 
>Any suggestions?
Can you open the door to the washer? If not it may be the door
interlock has failed. The sound could have been mechanical.
If the door interlock doesn't work properly then it is likely the
switch in the interlock is preventing the washer from working. I had a
similar experience when the door seal failed and squirted water into
the interlock switch.
Eric
Danny DiAmico <dannydiamico@yahoo.com>: Apr 25 06:35PM

On Mon, 25 Apr 2016 16:33:18 +0800, Rheilly Phoull wrote:
 
> Google is your friend
 
> http://applianceassistant.com/Washer-Repair/Duet/Duet-Washer-Error-
Codes.php
 
> Try that and google first before posting.
 
Thanks for the pointer, but I can't get any codes out of the
Whirlpool duet Sport Washer WFW8410SW even though I have the following
manuals as described on this post from more than two years ago on the
same washer (but for a different problem).
 
https://groups.google.com/forum/#!searchin/alt.home.repair/whirlpool$20duet$20danny/alt.home.repair/3Q0hbYtmEJI/tN1jjcJdeugJ
 
Troubleshooting manuals,
https://www.whirlpool.com/manuals/
 
(WFW8410SW) Use & Care Guide:
https://www.whirlpool.com/digitalassets/MLPDF/Use%20and%20Care%20Guide%20-%20W10235940.pdf
 
Parts list:
https://www.whirlpool.com/digitalassets/MLPDF/Repair%20Part%20List%20-%20W10238202.pdf
 
BTW, all the lights light, but nothing works; even the door is locked
shut (with the clothes still imprisoned inside).
Danny DiAmico <dannydiamico@yahoo.com>: Apr 25 06:53PM

On Mon, 25 Apr 2016 10:28:12 -0700, etpm wrote:
 
> similar experience when the door seal failed and squirted water into
> the interlock switch.
> Eric
 
You are correct in that the door is locked shut, under all conditions.
Whether the washer is plugged in or not, or if the start and cancel
are operated, the door won't open.
 
There is no water because the wash never started, so, it could
be the door interlock. Right now I'm searching for a model-specific
troubleshooting manual that can give me diagnostic codes.
 
The model number is WFW8410SW, Whirlpool duet Sport Washing Machine.
My last thread on this washing machine was more than two years ago,
which I found by going to http://tinyurl.com/alt-home-repair and
typing in the washer model number WFW8410SW.
 
https://groups.google.com/forum/#!searchin/alt.home.repair/WFW8410SW|sort:relevance/alt.home.repair/3Q0hbYtmEJI/FsLs2j_8N58J
etpm@whidbey.com: Apr 25 12:45PM -0700

On Mon, 25 Apr 2016 18:53:58 -0000 (UTC), Danny DiAmico
>which I found by going to http://tinyurl.com/alt-home-repair and
>typing in the washer model number WFW8410SW.
 
>https://groups.google.com/forum/#!searchin/alt.home.repair/WFW8410SW|sort:relevance/alt.home.repair/3Q0hbYtmEJI/FsLs2j_8N58J
 
There should be a manual release of the interlock. Look in the manual.
Once the interlock is manually disengaged the washer should try to
function normally. If the manual door unlock doesn't work even when
actuated then the mechanical linkage may be broken which is what the
noise may have been. Or it may be that the switch in the interlock has
corroded contacts like mine did from water squirting directly at the
switch from a leaky tub seal. On my washer I carefully took apart the
switch and cleaned the contacts inside. This fixed the washer
operation. I still had to replace the belt, tub pulley, and tub seal.
And my nice maple floor is warped under the washer from that damn seal
leak. GRRR. If it is the interlock and if your washer is anything
like my GE then you are in for some fun. If you enjoy fixing washers.
I was pissed off at GE for the lousy construction. Still am for that
matter.
Eric
Jon Elson <jmelson@wustl.edu>: Apr 25 02:46PM -0500

Danny DiAmico wrote:
 
 
 
> There is no water because the wash never started, so, it could
> be the door interlock. Right now I'm searching for a model-specific
> troubleshooting manual that can give me diagnostic codes.
There is a place you can slied a screwdriver or table knife to unlock the
door, if you need to.
 
The smarts are usually just one small PC board in the "console" at the back
of the washer. Often there are a few angled screws and the while thing
lifts straight up. (OK, looks like yours is a front load, so the
construction is a bit different.)
 
Most of the newer machines, and I'll bet all of the recent front-loads, use
3-phase motors and VFDs integrated into the controller board. I suspect the
load pop was something in the VFD blowing. You ought to pull the board and
inspect for burst components or traces burned off the board. If you find
any of that, it may be best to just replace the whole board (although it
will be expensive.)
 
We have one of the super-efficient top loaders, and I've done quite a bit of
maintenance on it.
 
Jon
Danny DiAmico <dannydiamico@yahoo.com>: Apr 25 11:10PM

On Mon, 25 Apr 2016 17:02:30 -0400, clare wrote:
 
> If the latch blew up holding the door closed but the switch was thrown
> to the other side of the washer and thinks the door is open, you would
> have that situation.
 
I finally got an error code, after fiddling with the buttons.
You press any button, rinse cycle is a good one, for 3 to 4 seconds on
and then off for the same amount of time, for 3 to as many as it takes
times. After a dozen times, I finally saw the error code F28.
 
F28 appears to be a communications error in the Whirlpool duet sport
WFW8410SW where the Main Control Board (CCU W10679602, $300) isn't
communicating with the Motor Control Board (MCU W10163007 $265) or if
the front or back panel "grounding switches" are open.
 
Apparently the motor control board (MCU) converts single-phase power
to 3 phases to run the motor; it also slows down the motor by braking
it electrically.
 
According to this article, the solution might be as simple as rebooting
the computer! http://www.ehow.com/how_8052747_fix-f28-code-whirlpool-duet.html
Danny DiAmico <dannydiamico@yahoo.com>: Apr 26 02:16AM

On Mon, 25 Apr 2016 14:15:03 -0700, Oren wrote:
 
> A one inch wide flexible putty knife might git under and it a git it
> done. Don't use Mon's butter knives for screwdrivers. You have been
> warned.
 
Hi Oren,
Opening the door turned out to be easy.
 
In the WFW8410SW, Whirlpool duet Sport Washing Machine, there is a
special pull tab for opening the door.
 
Here is a picture of it in my washing machine:
http://c74i.imgup.net/pulltab19b0a.gif
Danny DiAmico <dannydiamico@yahoo.com>: Apr 26 03:26AM

On Mon, 25 Apr 2016 19:28:49 -0700, Uncle Monster wrote:
 
> It appears that an engineer was thinking the day that was added.
> I wonder how hard he/she/it had to argue with the bean counters to
> justify the extra cost? ^_^
 
Yeah. It was nice the door opened so easily with that pull tab
made expressly for that purpose.
http://c74i.imgup.net/pulltab19b0a.gif
 
All I needed to do was remove the lower panel, which contained
this instruction manual, hidden inside:
http://v62i.imgup.net/instruccti9bd5.gif
 
Then, there was this drain plug:
http://t23i.imgup.net/drain27a1.gif
 
Which, when loosened, leaked very little water (1/4 inch or so):
http://t41i.imgup.net/leak5a84.gif
 
Unfortunately, the drain plug broke in half when I twisted it out:
http://b28i.imgup.net/broken_plu6163.gif
 
So I will have to deal with that problem later.
Danny DiAmico <dannydiamico@yahoo.com>: Apr 26 03:40AM

On Mon, 25 Apr 2016 22:04:50 -0400, clare wrote:
 
> Except when I posted the OP had not been able to find any error codes.
 
That was my mistake to not have the F28 error code earlier, and I'm sorry
I didn't have that information for you when I last posted. The instructions
given were for a *newer* model washer, so I had to wait until I found
the instructions hidden inside my washer to generate that F28 code.
http://v62i.imgup.net/instruccti9bd5.gif
 
That one error code for the Whirlpool duet sport WFW8410SW washer
was F28, which is a communication error between the computer board
(CCU) and the motor control board (MCU) and perhaps the lower and
back panel grounding switches.
http://g31i.imgup.net/f28d702.gif
 
The ground straps seem to have good contact, so, I think it's
the MMU or the CCU but I don't know yet what to do next.
http://u33i.imgup.net/groundstraebd1.gif
 
I wiggled all the wires of the CCU, to no avail:
http://h65i.imgup.net/ccub218.gif
 
And I wiggled all the wires around the surprisingly small motor
noting that the belt seemed to be intact and in good shape:
http://a26i.imgup.net/motor8386.gif
Danny DiAmico <dannydiamico@yahoo.com>: Apr 26 03:51AM

On Mon, 25 Apr 2016 19:38:21 -0700, Don Y wrote:
 
 
> "FAILURE/ERROR DISPLAY CODES Communication of failure codes will
> be displayed on the washer console by all cycle lights flashing
> and standing status lights."
 
I found the manual for the WFW8410SW hidden inside the lower panel:
http://v62i.imgup.net/instruccti9bd5.gif
 
You are indeed correct that the F28 error I have is a "communications
error", most likely between the main computer and the motor controller
(which converts single-phase AC voltage to three phase).

Right now I'm just trying to identify the parts I see so that I
can piece together how the darn thing works - so that I can then
piece together how to test what's not working.
 
For example, these are clearly the hot and cold water valves:
http://k55i.imgup.net/watervalve2761.gif
 
This round thing is in the back right top corner, near where the electrical
power comes into the washer, but I don't know what it is yet (maybe a vacuum
valve of some sort?):
http://w48i.imgup.net/roundthingd36d.gif

But this is a black object where the power comes into the washer
that I don't know what it does and where the wife said the sound
seemed to have come from.
http://y70i.imgup.net/black_powee64f.gif

It doesn't seem burnt though but what is it?
Danny DiAmico <dannydiamico@yahoo.com>: Apr 26 04:06AM

On Mon, 25 Apr 2016 23:07:35 -0400, clare wrote:
 
> I wouldn't buy the duet anyways - there were too many reported
> problems with the model when we bought our new washer/drier pair about
> 5 years ago.
 
Besides the drain cap breaking in half when I removed it today (leaving
the important half stuck solid inside the drain tube):
http://b28i.imgup.net/broken_plu6163.gif

I noticed why the detergent dispenser hasn't been working for the past
two years!
http://p82i.imgup.net/dispenser5571.gif
 
The dispenser arm had completely come off its pivot point!
http://u13i.imgup.net/diispenser3376.gif
 
That's not the problem, but, it does show a bad design for the
arm. I don't know how it goes back but it looks pretty easy to
put together (after I clean it up with some vinegar later).
 
Here's how I "think" it goes back together, but I'm not gonna
worry about it right now as that is not the problem I'm trying
to solve at the moment:
http://s48i.imgup.net/armputback931f.gif
 
BTW, does anyone know if there is anything holding the lever to
the pivot point? Is it just a press fit? No bolt?
Danny DiAmico <dannydiamico@yahoo.com>: Apr 26 04:09AM

On Mon, 25 Apr 2016 23:10:42 +0000, Danny DiAmico wrote:
 
> According to this article, the solution might be as simple as rebooting
> the computer! http://www.ehow.com/how_8052747_fix-f28-code-whirlpool-duet.html
 
That was just wishful thinking.
 
So was hoping there was something wrong with the power supply:
http://r65i.imgup.net/120vb16b.gif
Danny DiAmico <dannydiamico@yahoo.com>: Apr 26 04:23AM

On Mon, 25 Apr 2016 16:52:14 -0700, Don Y wrote:
 
> Did you run all of the other "tests" to see which pass and
> which fail? And, what they have in common?
 
I have the diagnostic manual that was hidden under the bottom cover
but NONE of the subsequent tests do a thing after I get the F28
communications error.
http://d04i.imgup.net/diagnostic43d3.gif
 
> the 120VAC from your mains to ~160VDC) and "switching logic" (FETs)
> to control the application of that power to the windings of the
> motor -- in a controlled fashion (a "variable frequency drive").
 
Maybe this black object where the power comes in is the rectifier?
http://y70i.imgup.net/black_powee64f.gif
 
The box doesn't look burnt, but the wife said the popping sound came from
that right top back corner - so it may have blown without showing
any ill effects on the outside.
 
> the resistance between each pair of pins AND THE MOTOR CASE.
> You'll expect to see a low reading (5-10 ohms). If you see anything
> higher, a winding is "open". Anything lower (esp '0'!) is a short.
 
I can see the motor, but I might need to remove the back in order to
better access the motor. The manual that I found inside does give me
ohms to look for in the wiring continuity:
http://a26i.imgup.net/motor8386.gif

> Point of this is to decide if you ALSO need a new motor (chances are,
> you DO need a new motor controller).
 
My task now is to identify all the objects I can see inside, and
then to figure out what they fundamentally do and then to figure out
how to test them.
 
> to notice. Compare similar components to each other, carefully
> (there are probably 3 or 4 identical circuits driving the motor
> and a "chip"/computer driving those circuits.
 
The motor controller is hard to snap a photo of because it's down
low and deep in back so I may need to remove the back panel to
access its wires.
http://l00i.imgup.net/motorcontr3723.gif
 
> It's possible that you just have a bad connection in one of the
> cables (water can be very corrosive; things can vibrate loose, etc.)
> but SOMETHING gave up the ghost.
 
I wiggled all the connections, but nothing changed.
 
Here's the CCU controller near the top front right corner:
http://h65i.imgup.net/ccub218.gif
 
I think the most likely thing is that the "black box" in the top
left back right corner blew internally - but I need to figure out
what it is before I can even think of testing it.
http://y70i.imgup.net/black_powee64f.gif
Danny DiAmico <dannydiamico@yahoo.com>: Apr 26 04:26AM

On Mon, 25 Apr 2016 12:14:52 -0700, Don Y wrote:
 
> - press (and hold) it for 4 seconds
> - release for 4 seconds
> - press (and hold) it for 4 seconds
 
That did the trick.
F28.
Communications Error.
No other errors.
http://g31i.imgup.net/f28d702.gif
Danny DiAmico <dannydiamico@yahoo.com>: Apr 26 04:26AM

On Mon, 25 Apr 2016 17:05:49 -0400, hubops wrote:
 
> .. with power on - to generate an error code ?
> Pop the lid & examine the door lock mechanism -
> carefully - in case the spring is waiting to bite you ..
 
Door lock appears to be working perfectly.
http://w25i.imgup.net/doorlockc3d4.gif
Danny DiAmico <dannydiamico@yahoo.com>: Apr 26 04:28AM

On Mon, 25 Apr 2016 13:54:30 -0700, Oren wrote:
 
> Guest are like trash -- take it out every three (3) days ...
 
> Seriously. Have you mentioned to the kids about the rattlesnakes,
> yet?
 
Ah, you remember that rattler, you do.
I wish I had a picture of her.
 
I have found a half dozen since, but now I know EXACTLY what to
look for!
 
I almost got bit by the pool, bending over to clean out the pool
pumps, but I catch them now and throw them about a mile away
from a five gallon bucket so that they can live, but somewhere
else.
Danny DiAmico <dannydiamico@yahoo.com>: Apr 26 04:31AM

On Mon, 25 Apr 2016 13:45:36 -0700, Oren wrote:
 
> I'm talking about the washer control panel. Look behind it for
> evidence of scorched areas. Directly behind the start / cancel button
> pads.
 
I tried removing that panel, but they must have put the NSA wire tap
there because I can't figure out how to remove that front panel yet.
http://v52i.imgup.net/frontpanel5fd7.gif
 
What I need to find are disassembly instructions for the Whirlpool
WFW8410SW.
Gunner Asch <gunnerasch@gmail.com>: Apr 25 10:50AM -0700

On Mon, 25 Apr 2016 12:59:19 -0000 (UTC), Roger Blake
>the old standby and picked up another similar charger at a flea market.
>That one also works great.
 
>"New" and "improved" are not always the same thing.
 
Hear Hear!!
Jeff Liebermann <jeffl@cruzio.com>: Apr 25 07:15PM -0700

On Sun, 24 Apr 2016 22:29:34 -0700 (PDT), Phil Allison
> the cells in short order by overcharging and hence
> overheating them. Ones that rely on sensing the temp
> of a cell or run for a fixed time are the main offenders.
 
The temperature sensing chargers are the worst. I used to deal with
them in Kenwood handheld radios. There was a translucent red window
in the bottom of the radio battery pack and another in the base of the
drop in charger. When the NiCd battery got hot, the IR radiation
would go through the windows to a sensor of some sorts in the charger
and turn off the charging. At least that was the theory.
 
The problem was that by the time the surface of the NiCd battery cells
were hot enough to register a temperature increase, it was already too
late. For NiCd chemistry, the battery only gets hot AFTER it
overheats. This system was really good for killing battery packs.
 
However, there was another problem. When the charger recognized that
the battery was hot, it would shut down. After a while, it would cool
down, start charging, and repeat the cycle over and over until the
battery was finally truly and totally dead.
 
When NiMH arrived, things changed for the worse. Using a temperature
sensor wouldn't work because NiMH normally would get warm while
charging. Instead, there was a tiny drop in voltage just before the
battery reached full charge. The smart charger chip would detect this
drop in voltage and declare the battery to have been successfully
charged. That works well until you drop a fully charged battery into
the charger. There's no drop in voltage and the charger just keeps
charging until the battery overheats and is truly dead.
 
LiIon chargers are all smart and do a good job of preventing
overcharging. You can create a problem with dirty battery contacts,
but that's rare. However, LiIon cells deteriorate when left at full
charge for too long:
<http://www.mpoweruk.com/lithium_failures.htm>
Same with leaving it discharged or too hot. The main culprits are
desktop replacement laptops, which tend to be left on charge 24x7.
Many newer laptop have a charge control that stops charging at 50 to
60% to extend battery life.
<http://www.apple.com/batteries/maximizing-performance/>
<http://www.howtogeek.com/169669/debunking-battery-life-myths-for-mobile-phones-tablets-and-laptops/>
The next generation of LiIon chargers just might have an adjustable
EoC (end of charge) control.
 
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
Martin Eastburn <lionslair@consolidated.net>: Apr 25 10:36PM -0500

Right.
 
I have an old school, run over and bent charger. Heavy due to a
Transformer. It charges.
 
I have a new school, plastic wonder and Electronic. Light as a box.
It 'measures' the battery and trashes a battery when the old one fixes
it. It will fix sulfur plates by using AC charging. Hard to beat a
transformer.
 
Martin
 
On 4/25/2016 12:50 PM, Gunner Asch wrote:
MJC <gravity@mjcoon.plus.com>: Apr 25 06:04PM +0100

In article <nflagp$hjf$1@dont-email.me>, diverse@tcp.co.uk says...
> "mandrel" for "Dremmels" would do the job if there was a way to extend
> the shaft. I'll try the core of a "choc block" connector as a coupler,
> but any other ideas?
 
Strip the insulation off the batteries so they fit?
 
Mike.
N_Cook <diverse@tcp.co.uk>: Apr 25 06:38PM +0100

On 25/04/2016 18:04, MJC wrote:
>> but any other ideas?
 
> Strip the insulation off the batteries so they fit?
 
> Mike.
 
Even after shrinking on , its very thin.
Don't tell any mechanical engineer. A core of a choc-bloc, 10A?,
is just right to join 3/32" shafts together. Luckily I save worn down
"dremmel" grinding discs for when I need to cut the narrow edge of a
slot in steel plate. So using one of them, a bit smaller than the bores
of the GPS, did a great job of material removal to depth, not very
pretty and probably not very concentric. Will tidy up with one of those
sandpaper cylinder things hot melt glued o nthe end of a hotmelt glue
stick , manually turning and sliding.
N_Cook <diverse@tcp.co.uk>: Apr 25 06:46PM +0100

Because of the off-axis coupler, I had to wrap 8 turns of 1mm copper
wire around non-protruding side of the couple, and grind the screws down
to grub screws, to balance things up a bit
Michael Black <et472@ncf.ca>: Apr 25 07:26PM -0400

avagadro7@gmail.com: Apr 25 11:03AM -0700

On Monday, April 25, 2016 at 9:30:32 AM UTC-4, legg wrote:
> establishing multiple grounding point integrity.
 
> Google earth busbar.
 
> RL
 
AHA ! busbar busbar .......
 
a related item.
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