Digest for sci.electronics.repair@googlegroups.com - 22 updates in 5 topics

Jeff Liebermann <jeffl@cruzio.com>: Dec 18 08:24PM -0800

>machine has a turret, tailstock, and counter that would need some sort
>of PLC programming to interface with the control. I might need to
>learn ladder programming again.
 
Ok. It's a lathe. Any particular maker and muddle number?
Servo or stepper drive? What drives the spindle motor? Do you have a
VFD phase converter running it which can be remotely programmed?
 
If you want specific help, names and numbers are needed. If you want
general help, strategy, and sympathy, just leave out the specifics.
 
> And you are correct Jeff, I shoulda provided the control info. The
>control is a FANUC 3T. Tha part is a FANUC A-RV06.
 
Thanks. Looks like there are a few available from the parts cannibals
on eBay (from Poland, Canada, and New Jersey):
<https://www.ebay.com/sch/i.html?_nkw=FANUC+A-RV06+FA8113+2F3+INTEGRATED+CIRCUIT>
<https://www.ebay.com/itm/FANUC-HYBRID-A-RV05-/252764564343>
<https://www.ebay.com/itm/FANUC-CT1183E-CT1183E-RISCN1/312110064342>
<https://www.ebay.com/itm/A-RV05-CT1183E-HYBRID-FANUC-ID15323/172110952943>
There are probably others listed, but are difficult to find because of
all the creative titles and part numbers.
 
This looks like a potential OEM source:
<http://www.cnc888.com/houmo.asp>
Lots of Fanuc boards and parts on the site.
<http://www.cnc888.com/pcb.asp>
 
>completely trouble free, and I am nervous about ripping it out. I just
>need to do the research on new controls, how to interface the turret
>and other stuff, and then go for it.
 
Actually, your biggest problem will be decoding the English
translation of the manuals from Chinese.
 
I don't think you'll have any problems interfacing to a tool changer,
tool turret, or power tailstock. The counter can be replaced by a
shaft encoder. The lathe version of the cheap controllers that we
used had provisions for all of these and more.
 
However, you're correct to question whether it's worth replacing a
working and reliable machine simply because of the non-availability of
one hybrid. Such conversions tend to be a one way affair, where it it
impossible to put things back after the conversion begins.
 
I would take a known dead A-RV06 hybrid and do whatever it takes to
reverse engineer the circuitry. I couldn't find anything with Google
search. Initially, an X-ray photo would be a good start. Then, do a
chemical attack on the conformal coating which I can't identify from
the photos and can't remember from the real thing. If it's hard, it's
probably epoxy. If soft, silicone epoxy or urethane. Try heat,
acetone, nitric acid, or hot MEK to soften the epoxy.
 
This is for a COB, but offers a clue as to how it can be done:
<http://www.kaibader.de/exposing-a-chip-on-board/>
<https://www.youtube.com/watch?v=hQ5hXEK35WI>
 
This looks like the back of the hybrid:
<https://i.ebayimg.com/images/g/glcAAOSwgSpbs5Pj/s-l1600.jpg>
and might be useful to identify the large parts.
 
Once you have access to the wiring and some of the components, measure
the passive parts. Look for laser trimmed resistors. Try to identify
the active components. Eventually, build a schematic. Then, try to
design something that works in the same manner, but which uses modern
components. I once reverse engineered the hybrid RF front end for a
Cushman CE-6(?) service monitor, which I ended up replacing with two
MMIC chips.
 
Good luck.
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
Cursitor Doom <curd@notformail.com>: Dec 18 06:55PM

On Tue, 18 Dec 2018 09:36:50 -0800, tabbypurr wrote:
 
> To your 2 questions: no chance.
 
Some ingenious folks manage it, though! I believe they use a strong acid,
then when all the muck is washed away they reverse engineer the chip
underneath. Fucked if *I* could!
 
 
 
 
 
--
This message may be freely reproduced without limit or charge only via
the Usenet protocol. Reproduction in whole or part through other
protocols, whether for profit or not, is conditional upon a charge of
GBP10.00 per reproduction. Publication in this manner via non-Usenet
protocols constitutes acceptance of this condition.
Pat <forums@greensdomain.com>: Dec 18 03:24PM -0500

>yet. Maybe I need to look harder.
>Thanks,
>Eric
 
Hybrid might also refer to a digital IC on the same die as an analog
IC. It doesn't matter, though. As others have said, it is unlikely
that you could ID parts and replace just what went bad. It might be
easiler (but still very difficult) to use one of the newer single chip
micros or hobby boards to emulate the entire bad circuit board's
function.
 
Pat
etpm@whidbey.com: Dec 18 02:09PM -0800

On Tue, 18 Dec 2018 12:52:31 -0800, Jeff Liebermann <jeffl@cruzio.com>
wrote:
 
><https://www.cnczone.com/forums/fanuc/>
 
>Hint: If really you want help with something, it's usually helpful to
>provide the model number of the machine and controller.
To Jon and Jeff,
Yes, I have considered replacing the control. And I consider it
more every day. I have done this before and it worked well. This
machine has a turret, tailstock, and counter that would need some sort
of PLC programming to interface with the control. I might need to
learn ladder programming again.
And you are correct Jeff, I shoulda provided the control info. The
control is a FANUC 3T. Tha part is a FANUC A-RV06.
The problem with changing the control is that I need enough time
when the machine is not needed to make the swap. The bigger problem is
that the original control has, until recently, been robust and
completely trouble free, and I am nervous about ripping it out. I just
need to do the research on new controls, how to interface the turret
and other stuff, and then go for it.
But now I have parts to run.
Thanks eveyone,
Cheers,
Eric
etpm@whidbey.com: Dec 19 08:28AM -0800

On Tue, 18 Dec 2018 20:24:22 -0800, Jeff Liebermann <jeffl@cruzio.com>
wrote:
 
>Cushman CE-6(?) service monitor, which I ended up replacing with two
>MMIC chips.
 
>Good luck.
The reason I wondered about the hybrid is not to fix it but to find
out what it does so that I can figure out how to test it. The same
board keeps failing in the control and I don't know why.
The counter is different than just a a part counter. It increments
by an M code. So only if the program has this code does it count. Once
it reaches a pre-set number it send a signal to the machine to stop
once the program running ends. The control itself has a switch for
continuous running that works in conjunction with the counter. For
many jobs this feature is a huge plus. I load stock and the machine
keeps making part after part. I can program the machine to make some
many parts and then stop with another M code but if the program needs
to be restarted for any reason, which is common when setting up, the
count is also restarted. The counter only counts when the program
actually finishes a part. So whatever new control I put on must have
this feature. It is very convenient and saves lots of time.
Eric
tubeguy@myshop.com: Dec 18 05:21PM -0600

I got an old 1930s Crosley AM radio. It needs to be recapped and a few
other things, such as a dial string and new power cord. Anyhow, after
chopping off the bad power cord, I applied a temporary cord and the
radio does get sound and radio stations. (Along with the hum from the
weak filter caps).
 
This radio has a beautiful old wooden cabinet, so I am going to restore
it completely.
 
Anyhow, someone replaced the old electromagnet (Field coil) speaker with
a permanent magnet speaker. But what they did is sort of odd. I know
that speaker coil served as a filter choke, in the power supply, on
those old radios. What they did, was saw off the rear of the old
speaker, and mount it to the chassis, with that magnet loosly sitting on
top of the sawed off rear portion of the old speaker.
 
What I now have, is this large magnet sitting next to the audio output
tube, and very close to the power transformer as well. That magnet is
quite powerful, in fact I magnetized a screwdriver with it.
 
My question is whether that magnetism is going to affect that tube, as
well as interfere with the power transformer's function?
 
If this is a problem, how to I determine what size filter choke to buy
to replace it? (Or isn't that real critical)?
If it's not going to cause any problems, I may likely just leave it as
it is, except to apply some sort of adhesive to prevent that magnet from
falling off the sawed off steel piece. Because as it sits now, if I set
the radio on edge, that magnet will fall off and could smash tubes in
the process. I have never seen this sort of thing done.... Very strange!
 
By the way, the audio output transformer appears to be glued on to the
speaker frame, but it is tight, so I am going to just leave it.
John Robertson <spam@flippers.com>: Dec 18 05:35PM -0800

> the process. I have never seen this sort of thing done.... Very strange!
 
> By the way, the audio output transformer appears to be glued on to the
> speaker frame, but it is tight, so I am going to just leave it.
 
The field coil will not affect any tubes (in your type of usage) unless
it falls on them...so make sure it is secure and that it doesn't get hot
enough to heat up the wood cabinet.
 
John :-#)#
 
--
(Please post followups or tech inquiries to the USENET newsgroup)
John's Jukes Ltd.
MOVED to #7 - 3979 Marine Way, Burnaby, BC, Canada V5J 5E3
(604)872-5757 (Pinballs, Jukes, Video Games)
www.flippers.com
"Old pinballers never die, they just flip out."
"pfjw@aol.com" <peterwieck33@gmail.com>: Dec 19 05:20AM -0800

> chopping off the bad power cord, I applied a temporary cord and the
> radio does get sound and radio stations. (Along with the hum from the
> weak filter caps).
 
A few things:
 
a) As this is a 1930s radio, be careful not to add too much additional capacitance when replacing the filters as you do not want to raise the B+ beyond specified levels. This is hard enough in any case as it is likely that the line voltage today is higher than it was when the radio was new. You could add a bucking transformer on an outside receptacle - you want to be somewhere around 115 V or so - or you could run everything off a Variac, again if your wallplate voltage is over 120 VAC.
 
b) An outboard choke would be ideal. "Back in the day" those chokes would be anywhere from about 1 H to about 5 H, and rated from about 20 ma to about 60 ma, at a B+ of about 350 VDC or so. Pretty much as anything is better than nothing, as long as your replacement choke will handle the current (depends on the output tubes), even a lower-value choke will help. One-of-many links is here for one-of-many chokes that will handle what you have, and then some, but is readily available:
 
http://www.classictone.net/40-18003.html It may be mounted anywhere that is convenient and safe.
 
c) Stray magnetism will not affect any part of the radio. Placement of said parts should be a matter of convenience and safety.
 
d) If it is your intention to retain the old field-coil for its value as a choke, I would strongly suggest that you replace the entire speaker with a (new/different) unit, and remove the stray coil. It carries the entire B+ supply - a lethal voltage at lethal current levels - and it is neither secure as you describe it, nor designed for that sort of installation. If you are going to retain the PM speaker, use an outboard choke properly mounted and secured. There is no shame in that, by the way. Just as there is no shame in putting modern oil in a vintage vehicle.
 
Best of luck with it!
 
Peter Wieck
Melrose Park, PA
tabbypurr@gmail.com: Dec 19 07:45AM -0800


> Best of luck with it!
 
> Peter Wieck
> Melrose Park, PA
 
Secure the choke, there's no reason to remove it. Replacing things without reason on prewar equipment is bad practice.
 
I don't know what you do/don't know. Valve rectifiers have tight max capacitance specs, radios put as much C on them as they can. Don't increase C or it will overload the valve. There was good reason in the choke setup rather than just using a bigger cap.
 
 
NT
"David B." <"David B"@nomail.afraid.org>: Dec 18 07:35PM

On 18/12/2018 18:48, Phil Hobbs wrote:
 
> Well, I'm self-employed, and expect to be for the rest of my career, so
> I don't have to worry about being ratted out to management or subjected
> to re-education to keep my job, or things like that.
 
Understood!
 
> exception is if some prospective customer doesn't like my politics and
> cares enough about it to not do business with me, in which case I'm
> happy to have them self-select.  (I don't talk politics with customers.)
 
I'd have no hesitation in asking for, and following, your advice.
 
> Third, putting my contact info and a few keywords in my sig is a
> surprisingly effective SEO strategy.  SED is widely mirrored on sites
> like narkive and electronics-related, so there are lots of links.
 
Good thinking! :-)
 
> Fourth, I'm a Christian, so there's nothing very important that any
> temporal power can do to me anyway.  (They can make life temporarily
> unpleasant, of course.)
 
Ah! THAT's the secret! I'm a Christian too! :-D
 
https://thoughtcatalog.com/rania-naim/2017/11/if-you-trust-god-youll-never-be-afraid/
 
> Cheers
 
> Phil Hobbs
 
Many thanks, Phil. Pleased to meet you.
 
--
Regards,
David B.
"David B." <"David B"@nomail.afraid.org>: Dec 18 07:41PM

On 18/12/2018 18:00, Shadow wrote:
 
> He will. I hope.
> YW
> []'s
 
It's now apparent that he and I are already part of the body of Christ.
 
When was the malware removed from the destination of that link, Shadow?
 
--
Regards,
David B.
Shadow <Sh@dow.br>: Dec 18 06:04PM -0200

On Tue, 18 Dec 2018 19:41:25 +0000, "David B." <"David
>> []'s
 
>It's now apparent that he and I are already part of the body of Christ.
 
>When was the malware removed from the destination of that link, Shadow?
 
According to WOT, it has NEVER housed malware. In fact, I'm
sure Phil can check it out for himself.
Have you sent him an email asking him to crack a site for you
yet ? And threatened to report him for pedo porn if he doesn't, or
haven't you got through the usual foreplay yet ?
[]'s
--
Don't be evil - Google 2004
We have a new policy - Google 2012
"David B." <"David B"@nomail.afraid.org>: Dec 19 07:00AM

On 18/12/2018 18:48, Phil Hobbs wrote:
> unpleasant, of course.)
 
> Cheers
 
> Phil Hobbs
 
 
Can you relate to this, Phil?
 
https://www.poetryfoundation.org/poems/46473/if---
 
 
--
Regards,
David B.
Phil Hobbs <pcdhSpamMeSenseless@electrooptical.net>: Dec 18 01:48PM -0500

On 12/18/18 12:43 PM, David B. wrote:
> out on the Internet!
 
> I simply do not understand why any good and honest citizen should live
> their life in fear.
 
Well, I'm self-employed, and expect to be for the rest of my career, so
I don't have to worry about being ratted out to management or subjected
to re-education to keep my job, or things like that.
 
Second, my posts are generally helpful, good-tempered, and as accurate
as I can make them, so there's not much danger of reputation damage.
One exception is if some prospective customer doesn't like my politics
and cares enough about it to not do business with me, in which case I'm
happy to have them self-select. (I don't talk politics with customers.)
 
Third, putting my contact info and a few keywords in my sig is a
surprisingly effective SEO strategy. SED is widely mirrored on sites
like narkive and electronics-related, so there are lots of links.
 
Fourth, I'm a Christian, so there's nothing very important that any
temporal power can do to me anyway. (They can make life temporarily
unpleasant, of course.)
 
Cheers
 
Phil Hobbs
 
--
Dr Philip C D Hobbs
Principal Consultant
ElectroOptical Innovations LLC / Hobbs ElectroOptics
Optics, Electro-optics, Photonics, Analog Electronics
Briarcliff Manor NY 10510
 
http://electrooptical.net
http://hobbs-eo.com
Jeff Liebermann <jeffl@cruzio.com>: Dec 18 12:23PM -0800

On Tue, 18 Dec 2018 12:04:17 -0500, Phil Hobbs
 
>Mechanical parts can have all sorts of secrets, e.g. for metals, cold
>working, heat treatment, surface modification (case hardening or
>metalliding), powder metallurgy and hot isostatic pressing (HIPping).
 
Those can all be reverse engineered given expertise, time, and proper
equipment. However, the one thing that cannot be reverse engineered
in a mechanical system are the product tolerances. This becomes
critical when dealing with tiny parts like MEMS devices, rotating
memory components, and tight tolerance fasteners. Long ago, I was
marginally involved in some industrial espionage. The only things
taken were some key component tolerances. Everything else could be
deduced or measured from the purchased product.
 
Also, the end result of reverse engineering is not always an exact
clone of the original product. More commonly, it's a "work alike"
device, that has all the key features and patent violations, and
carries its own collection of component and product tolerances. Close
is usually good enough.
 
 
 
--
Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558
"David B." <"David B"@nomail.afraid.org>: Dec 18 08:48PM

On 18/12/2018 20:04, Shadow wrote:
 
>> When was the malware removed from the destination of that link, Shadow?
 
> According to WOT, it has NEVER housed malware. In fact, I'm
> sure Phil can check it out for himself.
 
Then WOT must be incorrect.
 
Here's visual proof that the site DID house malware:-
 
https://www.dropbox.com/s/6nj382qhv4wzmju/Tekrider.net%20-%20Infected%20with%20malware%20%28Sucuri%29.tiff?dl=0
 
I've little doubt that Phil will be able to look after himself.
 
> yet ? And threatened to report him for pedo porn if he doesn't, or
> haven't you got through the usual foreplay yet ?
> []'s
 
No. You may twist things, Shadow, but you'll never change the truth.
 
You've been helping the Devil to do his work and that will not be forgotten.
 
--
David B.
Shadow <Sh@dow.br>: Dec 18 07:42PM -0200

On Tue, 18 Dec 2018 20:48:35 +0000, "David B." <"David
>>>> YW
>>>> []'s
 
>>> It's now apparent that he and I are already part of the body of Christ.
 
Well, the drinking the wine part might be possible.
 
>> According to WOT, it has NEVER housed malware. In fact, I'm
>> sure Phil can check it out for himself.
 
>Then WOT must be incorrect.
 
And you, an "expert on decompiling binary code from hardware
chips" (why else would you crash the thread) are correct ?
 
>Here's visual proof that the site DID house malware:-
 
>https://www.dropbox.com/CUT_POSSIBLE_MALWARE_DOWNLOAD
 
Javascript is NOT malware, per se.
You accused the site owner of hosting malware on 8 newsgroups,
but only apologized on 2 when Sucuri admitted it made a mistake
because of the hosts file. That was almost 2 years ago. A lifetime for
your drunken memory.
 
If I'm wrong, post a DIRECT link to the Sucuri analysis.
 
>> haven't you got through the usual foreplay yet ?
>> []'s
 
>No. You may twist things, Shadow, but you'll never change the truth.
 
Just tell us what part of the webpage about you is not true,
and I'll ask the owner to change it. Maybe add some new nyms he forgot
about ?
[]'s
--
Don't be evil - Google 2004
We have a new policy - Google 2012
"David B." <"David B"@nomail.afraid.org>: Dec 18 10:12PM

On 18/12/2018 21:42, Shadow wrote:
>>>>> []'s
 
>>>> It's now apparent that he and I are already part of the body of Christ.
 
> Well, the drinking the wine part might be possible.
 
You don't have to Prove you are a cretin, Shadow.
 
 
>> Then WOT must be incorrect.
 
> And you, an "expert on decompiling binary code from hardware
> chips" (why else would you crash the thread) are correct ?
 
Certainly not, as well you know.
 
>> Here's visual proof that the site DID house malware:-
 
>> https://www.dropbox.com/s/6nj382qhv4wzmju/Tekrider.net%20-%20Infected%20with%20malware%20%28Sucuri%29.tiff?dl=0
 
> Javascript is NOT malware, per se.
 
No one ever explaine why that Javascript was ON the website. Phile might
be interested to view this finding too:-
 
https://www.dropbox.com/s/7lnpy4pez26jlta/Tekrider%20URL%20-%20Javascript%20site.jpeg?dl=0
 
> because of the hosts file. That was almost 2 years ago. A lifetime for
> your drunken memory.
 
> If I'm wrong, post a DIRECT link to the Sucuri analysis.
 
https://sitecheck.sucuri.net/results/tekrider.net
 
The malware was quickly removed to save embarassment - the site owner
WAS once a professional and SHOULD have been more careful. :-(
 
> and I'll ask the owner to change it. Maybe add some new nyms he forgot
> about ?
> []'s
 
I don't mind him stalking me, just as you do. Maybe you'll explain why
YOU propogate his website yet he does not? Has anybody ever suggested
that you may be one and the same entity?
 
--
Regards,
David B.
Shadow <Sh@dow.br>: Dec 19 08:53AM -0200

On Tue, 18 Dec 2018 22:12:51 +0000, "David B." <"David
 
>Phile might
>be interested to view this finding too:-
 
Message-ID: <vGx6B.191110$rM3.164669@fx17.fr7>
 
On Mon, 3 Jul 2017 21:20:42 +0100, "David B."
<David_B@nomail.afraid.org> wrote:
 
 
>OK - I'll accept that the 'code' is NOT actually malware ...... but it
>WAS shown in the source code of BTS's www.Tekrider.net site.
 
That was one your "apologies".
 
The webpage is SAFE, as evidenced by YOUR post made 18 months
ago. Who is lying, the drunken you or the much more drunken you ?
 
https://tekrider.net/pages/david-brooks-stalker.php
 
Have you sent the email to Phile yet, asking him to hack a
site for you ? He's very "patient", he'll wait.
[]'s
 
 
--
Don't be evil - Google 2004
We have a new policy - Google 2012
"pfjw@aol.com" <peterwieck33@gmail.com>: Dec 19 04:14AM -0800

Please, you two get a room!
 
Clearly, one of you is a scum-sucking bottom-feeder, the other a fish.
mhooker32@gmail.com: Dec 18 07:53PM -0800

got a monitor chassis with a bad ka3842. i have a tl3842, but am not well versed enough to compare via datasheets. can i do the substitution?
 
thanks
tubeguy@myshop.com: Dec 18 05:21PM -0600

On Thu, 13 Dec 2018 03:24:56 -0600, Fox's Mercantile <jdangus@att.net>
wrote:
 
>> I am not sure which is in this fixture, but no others flicker from
>> either store.....
 
>So, why don't ya just replace the thing and be done with it?
 
I already did replace it. No more flicker. I only posted this to learn
what could cause flicker to occur....
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